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Preparation method for super coarse crystal WC-Co hard alloy

A cemented carbide and coarse-grained technology, which is applied in the field of preparation of ultra-coarse-grained WC-Co cemented carbide, can solve the problems of widening WC grain distribution, reducing ball milling strength, and inability to prepare, so as to achieve uniform WC particle size distribution, Easy process control and the effect of increasing solubility

Active Publication Date: 2012-12-05
XIAMEN TUNGSTEN +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the ultra-coarse tungsten carbide powder will be broken during the ball milling process, and the particle size will be greatly reduced. During the sintering process, the WC grains cannot grow into ultra-coarse grain WC grains. The grain size is also only 3.0-6.0 μm (excerpted from Zhang Li et al. Impact. China Tungsten Industry. 2008, 23-26) and Gille G (Gille G, Szesny B, Dreyer K. Submicron and ultrafine grained hardmetals for microdrills and metal cutting inserts. Int J Refract Met Hard Mater, 2002, 20(1) :3-22) report); if the sintering temperature is excessively increased or the holding time is prolonged, although the WC grains can be coarsened, it will lead to a widening of the WC grain distribution and a decrease in the performance of the cemented carbide; and the reduction of the ball milling strength, although It is possible to keep the tungsten carbide powder in the mixture with a large particle size, but the mixture obtained in this way lacks enough active fine powder, and the retained tungsten carbide powder with a large particle size does not have enough activity, so it cannot be used in Dense cemented carbide prepared in subsequent sintering
Therefore, it is difficult to prepare ultra-coarse-grained cemented carbide with ultra-coarse tungsten carbide powder

Method used

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  • Preparation method for super coarse crystal WC-Co hard alloy
  • Preparation method for super coarse crystal WC-Co hard alloy
  • Preparation method for super coarse crystal WC-Co hard alloy

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Experimental program
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Embodiment 1

[0035] A kind of preparation method of ultra-coarse grain WC-Co cemented carbide of the present invention, comprises the steps:

[0036] A. The step of producing fine tungsten carbide powder; this step is to select fine tungsten carbide powder with an average particle size of 0.4 μm, and the purity is WC≥98wt%; use absolute alcohol as a medium to carry out wet grinding in a rolling ball mill, hard The ball-to-material ratio of alloy grinding balls to fine tungsten carbide powder is 6:1, the liquid-solid ratio of absolute alcohol to fine tungsten carbide powder is 280mL / kg; after 72 hours of ball milling, vacuum drying, the average particle size of fine tungsten carbide powder after ball milling 0.2μm; as attached figure 1 shown;

[0037] B. the step that mixture is produced; This step is to select the ultra-coarse tungsten carbide powder with a particle size of 20.7 μm as the main raw material, add the fine tungsten carbide powder obtained in step A, and add cobalt powder, so...

Embodiment 2

[0044] A kind of preparation method of ultra-coarse grain WC-Co cemented carbide of the present invention, comprises the steps:

[0045] A. The step of producing fine tungsten carbide powder; this step is to select fine tungsten carbide powder with an average particle size of 0.8 μm, and the purity is WC≥99wt%; use absolute alcohol as a medium to carry out wet grinding in a rolling ball mill, hard The ball-to-material ratio of alloy grinding balls to fine tungsten carbide powder is 5:1, and the liquid-solid ratio of absolute alcohol to fine tungsten carbide powder is 260mL / kg; after 48 hours of ball milling, vacuum drying, the average particle size of fine tungsten carbide powder after ball milling 0.6μm; as attached image 3 shown;

[0046] B. the step that mixture is produced; This step is to select the ultra-coarse tungsten carbide powder with a particle size of 15.3 μm as the main raw material, add the fine tungsten carbide powder obtained in step A, and add cobalt powder...

Embodiment 3

[0052] A kind of preparation method of ultra-coarse grain WC-Co cemented carbide of the present invention, comprises the steps:

[0053] a. The step of first raw material preparation; this step is to select fine tungsten carbide powder with an average particle size of 1.0 μm, and the purity is WC≥99wt%; add cobalt powder so that cobalt powder accounts for 10% of the total weight of cobalt powder and fine tungsten carbide powder 5wt%; use absolute alcohol as a medium to carry out wet grinding in a rolling ball mill, the ball-to-material ratio of cemented carbide grinding balls to solid raw materials is 5:1, and the liquid-solid ratio of absolute alcohol to solid raw materials is 260mL / kg; After ball milling for 96 hours, vacuum drying is prepared into the first raw material, and the average particle size of the fine tungsten carbide powder in the first raw material after ball milling is 0.8 μm; as attached Figure 5 shown;

[0054] B. the step that mixture is prepared; this st...

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Abstract

The invention discloses a preparation method for a super coarse crystal WC-Co hard alloy. According to the preparation method, a proper amount of fine tungsten carbide powder is added into a raw material, and the super coarse crystal WC-Co hard alloy is prepared by proper ball milling and sintering processes, so that the super coarse crystal hard alloy with the grain size of 6.0 to 14.0 microns can be prepared successfully. The preparation method has the characteristics that the process is simple, the process is easy to control, the production cost is low, and the WC grain size distribution in the alloy product is uniform.

Description

technical field [0001] The invention relates to the technical field of hard alloy material manufacture, in particular to a preparation method of ultra-coarse-grained WC-Co hard alloy. Background technique [0002] According to ISO4499-2 "Hardmetals-Metallographic determination of microstructure-Part 2: Measurement of WC grain size", cemented carbide with WC grain size ≥ 6.0 μm is called ultra-coarse grained cemented carbide. Ultra-coarse-grained cemented carbide has excellent thermal conductivity, thermal shock resistance, thermal fatigue resistance and high compression deformation work. It is an ideal material for mining, engineering and molds, and it is also one of the development directions of cemented carbide. [0003] The traditional process of preparing cemented carbide is: use tungsten carbide powder and cobalt powder as the main raw materials, form a mixture through batching, ball milling, drying and granulation, and then prepare a product green body with a certain f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/05C22C29/08
Inventor 聂洪波吴冲浒曾琪森冯炎建肖满斗文晓吴其山林高安
Owner XIAMEN TUNGSTEN
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