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Coke-powder formed coke and preparation method thereof

A coke powder and crushed coke technology, which is applied in the field of coke powder coke and its preparation, can solve the problem that the mold coke is difficult to meet the cold state and hot state mechanical strength, thermal stability, poor water resistance, and increased energy consumption in the production process, etc. problems, to achieve good adhesion, high formability and workability, less ash effect

Inactive Publication Date: 2012-07-18
XINXING DUCTILE IRON PIPES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the world's energy is very tight, especially the rising price of coking coal, which leads to the high price of coke, which brings great cost pressure to metallurgical and foundry enterprises, and coke will produce a lot of broken coke and coke during transportation. Coke powder, because these crushed coke and coke powder cannot be directly used for smelting in normal metallurgical and casting production processes, they are simply burned as ordinary fuel, resulting in underutilization and increasing the energy consumption of the production process. Therefore, How to use this part of resources reasonably and effectively becomes the key to reduce the production cost of metallurgical and foundry enterprises
[0003] So far, the developed cokes are difficult to meet the cold and hot mechanical strength at the same time, and the thermal stability, water resistance and other indicators are poor, and the ash content of the coke will be increased, resulting in secondary pollution. great limitations

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A coke powder type coke is composed of the following materials in terms of mass percentage: coke powder 75%, crushed coke 10%, calcium aluminate cement 8%, bisphenol A water-based epoxy resin 7%; the particle size of the crushed coke is less than 5mm.

[0022] The preparation method of coke powder type coke includes the following steps: (1) Mix 75kg of coke powder, 10kg of crushed coke, 8kg of calcium aluminate cement and 7kg of water-based epoxy resin in proportion with a twin-shaft mixer, and then add 6.5kg of water to mix Uniform, using a pair of roller presses to form a coke semi-finished product;

[0023] (2) Place the semi-finished coke produced in step (1) for 2 hours, then put it into the steam curing kettle, heat it up to 90°C in 3 hours, keep it for 8 hours, stop heating, and leave the kettle after 2 hours.

Embodiment 2

[0025] A coke powder type coke is composed of the following materials in terms of mass percentage: coke powder 79%, crushed coke 10%, calcium aluminate cement 6%, bisphenol F water-based epoxy resin 5%; the particle size of the crushed coke is less than 5mm.

[0026] The preparation method of coke powder type coke includes the following steps: (1) Mix 79kg of coke powder, 10kg of crushed coke, 6kg of calcium aluminate cement and 5kg of water-based epoxy resin in proportion with a twin-shaft mixer, and then add 7kg of water to mix evenly , using a pair of roller presses to form a semi-finished coke;

[0027] (2) Place the semi-finished form coke prepared in step (1) for 3 hours, then put it into the steam curing kettle, heat it up to 100°C in 5 hours, keep it for 10 hours, stop heating, and leave the kettle after 2 hours.

Embodiment 3

[0029] A coke powder type coke is composed of the following materials in terms of mass percentage: 76% coke powder, 11% broken coke, 7% calcium aluminate cement, 6% phenolic water-based epoxy resin; the particle size of the broken coke is less than 5mm.

[0030] The preparation method of coke powder type coke includes the following steps: (1) Mix 76kg of coke powder, 11kg of crushed coke, 7kg of calcium aluminate cement and 6kg of water-based epoxy resin in proportion with a twin-shaft mixer, and then add 7.5kg of water to mix Uniform, using a pair of roller presses to form a coke semi-finished product;

[0031] (2) Place the semi-finished coke produced in step (1) for 2.5 hours, then put it into the steam curing kettle, heat it up to 95°C in 4 hours, keep it for 9 hours, stop heating, and leave the kettle after 2 hours.

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Abstract

The invention discloses coke-powder formed coke and a preparation method thereof and belongs to the field of making of the formed coke. The coke-powder formed coke consists of the following substances in percentage by mass: 75 to 79 percent of coke powder, 10 to 14 percent of broken coke, 6 to 8 percent of calcium aluminate cement and 5 to 7 percent of waterborne epoxy resin. The formed coke is prepared by steam curing. The preparation method comprises the following steps of: (1) uniformly mixing the coke powder, the broken coke, the calcium aluminate cement and the waterborne epoxy resin according to a certain ratio, adding water to be uniformly mixed and carrying out compression moulding to form a semi-finished product; and (2) after standing the semi-finished product for 2 to 3 hours, feeding the semi-finishing product into a steam curing kettle, heating to the temperature of 90 to 100 DEG C, stopping heating after keeping for 8 to 10 hours and discharging the obtained product out of the kettle after stopping heating for 2 hours. The formed coke prepared by the preparation method has excellent cold-state and hot-state mechanical strengths and low breakage rate. In the smelting process, the formed coke is not defeated or dispersed, does not influence smooth operation of the furnace condition, does not influence the gas stream distribution and has good gas permeability when reacting in a furnace.

Description

technical field [0001] The invention relates to coke powder molded coke and a preparation method thereof, belonging to the field of molded coke manufacturing. Background technique [0002] At present, the world's energy is very tight, especially the rising price of coking coal, which leads to the high price of coke, which brings great cost pressure to metallurgical and foundry enterprises, and coke will produce a lot of broken coke and coke during transportation. Coke powder, because these crushed coke and coke powder cannot be directly used for smelting in normal metallurgical and casting production processes, they are simply burned as ordinary fuel, resulting in underutilization and increasing the energy consumption of the production process. Therefore, How to utilize this part of resources rationally and effectively has become the key to reducing the production cost of metallurgical and foundry enterprises. [0003] So far, the developed cokes are difficult to meet the c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10B57/06
Inventor 朱伟信绍广宋延琦
Owner XINXING DUCTILE IRON PIPES CO LTD
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