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Method for welding copper oxygen lance end for steelmaking with steel pipe sub

A welding method and a technology of copper ends, which are applied in the field of workpiece welding, can solve the problems of low weld strength, large residual stress, and large difference in thermal conductivity, etc., and achieve the effects of ensuring welding quality, eliminating residual stress, and improving weld strength

Active Publication Date: 2012-07-11
石家庄巨力科技股份有限公司
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  • Description
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AI Technical Summary

Problems solved by technology

The disadvantages of this processing method are as follows: First, the preheating process is heating and heat preservation in an electric furnace, which takes about one hour. Due to the long heating time, the oxide layer on the outer surface of the workpiece is thick, and the slag inclusion in the weld seam is serious, which affects the weld seam. Mechanical properties; second, the copper end and the short joint of the steel inner and outer pipes are installed at a high temperature, which is difficult for workers to operate, and there is a danger of being scalded; third, the difference in melting point between copper and steel is about 400 ° C, and the difference in thermal conductivity is large , and the same preheating temperature makes the workpiece prone to cold shut defects after welding; the fourth is that effective heat treatment is not carried out after welding, the residual stress is large, and the weld strength is low, which affects the quality of the oxygen gun head

Method used

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  • Method for welding copper oxygen lance end for steelmaking with steel pipe sub
  • Method for welding copper oxygen lance end for steelmaking with steel pipe sub
  • Method for welding copper oxygen lance end for steelmaking with steel pipe sub

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Embodiment Construction

[0015] The copper end of the oxygen lance used in steelmaking is made of pure copper, and the steel pipe nipple (including the inner pipe and outer pipe) is made of No. 20 steel. The melting point temperature difference between the two materials is about 400°C, and the mechanical properties are also very different. The purpose of preheating before welding is to improve the molecular activity, so that the alloy phase region of the transition layer can be formed as wide as possible after welding, so as to improve the mechanical properties of the weld. From the perspective of production cost and operability, it is impossible to obtain different preheating temperatures for two workpieces by preheating in an ordinary electric furnace, while using the same preheating temperature cannot take into account the optimum conditions for both copper and steel materials. Optimum preheating temperature zone. In addition, according to the ordinary heating process, the heating time of the workp...

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Abstract

A method for welding a copper oxygen lance end for steelmaking with a steel pipe sub uses a medium frequency induction heating device, the copper end and the inner and outer steel pipe sub are rapidly heated by two induction heating coils to respectively reach different optimal preheating temperatures in a short time and then are welded, and induction heating and isothermal annealing treatment is performed for a welding line after welding to sufficiently eliminate residual stress. By adjusting the current strength of an induction heater, the preheating temperatures of the copper end and the inner and outer steel pipe sub can be precisely regulated and controlled according to process requirements, heating is rapidly performed, an oxidation layer is decreased, the strength of the welding line is improved, and production efficiency is improved while the welding quality of the oxygen lance end is ensured.

Description

technical field [0001] The invention relates to a workpiece welding method, in particular to a method for welding a copper end of an oxygen lance used for steelmaking and a short joint of a steel inner pipe or an outer pipe. Background technique [0002] The copper end of the oxygen lance nozzle used in steelmaking is integrated with the short joints of the steel inner and outer pipes by argon arc welding. In order to reduce the welding stress and increase the width of the transition zone of the weld alloy composition to ensure the welding quality, the current method is to preheat the machined copper end and the short joint of the steel pipe to about 600 in the electric furnace. ℃, then take it out from the electric furnace, install it on a special argon arc welding machine for welding, and complete the manufacturing of the product after cooling after welding. The disadvantages of this processing method are as follows: First, the preheating process is heating and heat p...

Claims

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Application Information

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IPC IPC(8): B23K9/00B23K9/235C21D9/50C21D1/26
Inventor 刘西斌严志波朱惠红马连春
Owner 石家庄巨力科技股份有限公司
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