Prefabricated panels and preparation method thereof

A panel and formwork technology, applied in the field of prefabricated panels and their preparation, can solve problems such as low bearing capacity, high density of autoclaved aerated concrete panels, and threats to component safety

Active Publication Date: 2012-06-20
BEIJING TIANJI NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, there are some shortcomings and deficiencies in existing materials, such as: there is a certain opposition between the load-bearing and thermal insulation of cement expanded perlite slabs. Pressurized aerated concrete slabs have high density, high thermal conductivity, and low bearing capacity; metal sandwich panels have poor durability and low fire resistance limit; foamed cement composite panels have large foam bodies, and the cell walls are thin and brittle. Closed type, in the case of water, each bubble body will become a "water tank", and the safety of the component will be threatened; the steel frame light board must have an exposed steel frame, which is prone to "cold bridge" effect and easy to rust corrosion

Method used

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  • Prefabricated panels and preparation method thereof

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preparation example Construction

[0043] The preparation method of building material provided by the invention comprises the following steps:

[0044] Put the proportioned cement, fly ash, stone-forming agent and water into the mixing tank. When a large amount of uniform slurry with suspended microbubbles appears, then put in the aggregate of the thermal insulation material, stir evenly, and get the slurry, and then use the mold again Pouring molding, the process can be fully automated production;

[0045] The proportion relationship of each component is as follows: the mass ratio of cement to fly ash is 2.0-3.5:1.0; the mass ratio of water to cement plus fly ash is 1.0-1.2:1.0; the mass ratio of cement plus fly ash to insulation material aggregate The mass ratio is 2.0-3.0:1.0; the mass ratio of cement plus fly ash to stone-forming agent is 1.0:0.03-0.05.

[0046] The method adopted in the present invention is a secondary feeding method, which is better than the method of simultaneously putting cement, fly a...

Embodiment

[0050] Put cement, fly ash, stone-forming agent and water into the mixing tank according to the secondary feeding method. After stirring for 2 to 3 minutes, a large number of suspended microbubbles appear in the slurry, put in expanded perlite, and stir evenly; The low-carbon cold-drawn steel wire mesh is fixed, and the prepared slurry is poured at one time to form a prefabricated plate with a specification of 1500×3000×100mm.

[0051] Among them, 75kg of cement, 25kg of grade II fly ash, 45.5kg of superior expanded perlite with a particle size of 1mm to 3mm, 110kg of water, 15kg of No. 42.5 sulfoaluminate cement and 60kg of No. 42.5 ordinary Portland cement mixed.

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Abstract

The invention provides prefabricated panels, which comprise the following raw materials of: cement, coal ash, an aggregate of a heat-insulating material, a stone-forming agent and water, wherein a mass ratio of the cement to the coal ash is (2.0-3.5):1.0, a mass ratio of the water to the cement and the coal ash is (1.0-1.2):1.0, and a mass ratio of the cement and the coal ash to the aggregate of the heat-insulating material is (2.0-3.0):1.0; the stone-forming agent is a polymer and comprises the following components of: alkane sulfonate, dodecanol, starch, cellulose sodium, gypsum and sodium sulfate, and a mass ratio of the cement and the coal ash to the stone-forming agent is 1.0:(0.03-0.05). The prefabricated panels have high bearing capacity, good properties of heat preservation, heat insulation, fire prevention, sound insulation, leakage resistance and corrosion prevention, the explosion relief property, and the advantages of high processability, capability of being sawn, nailed, drilled, coated and bonded, no pollution and zero discharge; and the panels do not have steel frames, so a 'cold bridge' effect is avoided, and the higher requirement of the buildings can be met.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a prefabricated plate and a preparation method thereof. Background technique [0002] With the increasing requirements for various thermal insulation and energy saving, various new materials such as inorganic thermal insulation materials, organic thermal insulation materials and composite thermal insulation materials have emerged as the times require, and scientific researchers and engineering technicians skillfully combine stress and thermal insulation , so produced cement expanded perlite board, autoclaved aerated concrete board; metal surface sandwich board; foam cement composite board; It is widely used in industrial construction, storage engineering and interlayer engineering of civil buildings. [0003] However, there are some shortcomings and deficiencies in existing materials, such as: there is a certain opposition between the load-bearing and thermal insulation of ceme...

Claims

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Application Information

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IPC IPC(8): C04B28/14C04B28/06C04B28/04B28B23/02
Inventor 陈智勇王文明吴燕燕陈幼璠郁银泉
Owner BEIJING TIANJI NEW MATERIALS
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