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Method for manufacturing nickel-based high-temperature alloy forge piece

A technology of nickel-based superalloy and manufacturing method, applied in the field of forging technology, can solve the problems of unguaranteed product quality and steel consumption, and achieve the effects of improving quality and grade, reducing production cost and reducing large consumption

Inactive Publication Date: 2012-02-22
上海宏钢电站设备铸锻有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Prior to this, we mostly used the method of directly processing bars into parts in the manufacture of steam turbine valve stems and discs, sealing rings of various specifications, and important parts in the aviation field. Therefore, in addition to causing a large amount of unnecessary steel consumption, product quality often not guaranteed

Method used

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  • Method for manufacturing nickel-based high-temperature alloy forge piece
  • Method for manufacturing nickel-based high-temperature alloy forge piece
  • Method for manufacturing nickel-based high-temperature alloy forge piece

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Embodiment Construction

[0048] The following gives specific implementations of the method for manufacturing a nickel-based superalloy forging of the present invention in conjunction with the accompanying drawings, but the implementation of the present invention is not limited to the following embodiments.

[0049] See attached figure 1 . A method for manufacturing nickel-based high-temperature alloy forgings includes the following steps:

[0050] (1) Raw material inspection

[0051] Raw material inspection of nickel-based superalloys, including re-inspection of chemical composition (according to TLV952011) and inspection of steel ingot surface.

[0052] (2) Cutting

[0053] Use a sawing machine or a chopper to cut with heat.

[0054] (3) Heating

[0055] Heating the steel ingot, the processing steps are (see attached image 3 "The heating specification drawing of nickel-based superalloy"):

[0056] ① Heat the steel ingot to ≤300℃ into the furnace, and slowly heat it to 800℃ for 4 hours;

[0057] ②Heat insulation...

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Abstract

The invention relates to the technical field of forge process, and provides a method for manufacturing a nickel-based high-temperature alloy forge piece. The method comprises the following steps of: (1) inspecting nickel-based high-temperature alloy raw materials, including re-inspection of chemical components and inspection of steel ingot surface; (2) blanking by adopting a sawing machine sawing method or a chopper hot chopping method; (3) heating the steel ingot; (4) cogging and performing forge deformation treatment; (5) performing last but one heating number forging and last heating number forging; (6) rough processing; (7) heat treating; (8) testing mechanical performance; (9) detecting faults with ultrasonic wave; and (10) inspecting products. According to the manufacturing method provided by the invention, home-made manufacture of nickel-based high-temperature alloy forge pieces achieves a success, utilization of China to the nickel-based high-temperature alloy is broken through, and the quality and grade of products of China can be improved, the requirement of domestic market for high-quality valve rods and valve discs of a steam turbine, seal rings in various specifications and critical parts in aerospace field can be fulfilled, and the competitive capability of native enterprises in the international market can be improved.

Description

Technical field [0001] The invention relates to the technical field of forging technology, in particular to a method for manufacturing a nickel-based high-temperature alloy forging. Background technique [0002] Nickel-based superalloy (NiCr20TiAl) is a nickel-chromium matrix, aluminum and titanium are added to form a γ'phase dispersion strengthened superalloy. The service temperature is 700-800℃, and it has good high temperature creep resistance and resistance at 650-850℃. Relaxation and anti-oxidation performance, currently mainly used in the manufacture of important parts such as the valve stem and valve disc of million-level ultra-supercritical steam turbines, various specifications of sealing rings, and the manufacturing of engine rotor blades in the aviation field. The room temperature structure of the nickel-based superalloy is austenite, in which the content of chromium is very high. In order to obtain a higher hardness value, the content of titanium and aluminum is gener...

Claims

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Application Information

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IPC IPC(8): B21J5/06B21J1/06C22F1/10
Inventor 董士良吴铁明王强
Owner 上海宏钢电站设备铸锻有限公司
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