An ultrasonic ball mill
A crusher and ultrasonic technology, applied in grain processing and other directions, can solve the problems of unable to form high-density energy field, unable to achieve nano-refinement effect, fast attenuation of ultrasonic energy, etc., to eliminate local uneven concentration, easy to disassemble and repair Or replace, prevent the effect of particle agglomeration
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Embodiment 1
[0022] Refer to figure 1 :
[0023] In this embodiment, the mixing barrel 1 for holding materials has an inner diameter of 500mm and an outer diameter of 560mm. There is a cooling water jacket 2 between the inner and outer barrels. The bottom of the barrel has a discharge port 7 and a volleyball hole 8.
[0024] The transmission motor 3 is fixed on the frame 10. The motor 3 drives the mixing shaft 6 and blades 7 in the mixing barrel to rotate through the pulley 4 and the linkage shaft 5. The material of the mixing shaft in this embodiment is martensitic stainless steel; there are four mixing blades. The layer is screwed and welded, and the height of the mixing blade is 45mm. The mixing blade pushes several grinding balls placed in the mixing barrel to crush and grind the materials; the material of the grinding balls is zirconia, with an average particle size of 2mm.
[0025] A total of 8 sets of ultrasonic horns of the ultrasonic generator 9 are installed on the openings and mountin...
Embodiment 2
[0030] Refer to image 3 with Figure 4 :
[0031] In this embodiment, the material enters the mixing barrel from the feed port 18; the four ultrasonic generators 9 are installed on the hole of the barrel wall of the mixing barrel 1 and the installation boss 17 through the flange inclined 45 degrees, and the ultrasonic wave is inclined to the material at 45 degrees. Energy field effect. In this embodiment, after 12 hours of continuous work, 2 kg of tungsten disulfide or molybdenum disulfide powder with an average particle size of 4-5 μm can be crushed to an average particle size of about 0.6 μm, and the proportion of the particle size below 100 nm reaches about 20%.
Embodiment 3
[0033] Refer to Figure 5 :
[0034] The difference between this embodiment and embodiment 1 is that 4 ultrasonic horns are installed vertically on the lid of the mixing drum, the tool head is 50mm from the bottom of the barrel, and the 4 ultrasonic horns are installed on the wall of the drum at an angle of 45°. The ultrasonic energy fields of the straight and inclined ultrasonic generators have a cross-converging effect on the materials. In this embodiment, after 12 hours of continuous work, 2 kg of tungsten disulfide or molybdenum disulfide powder with an average particle size of 4-5 μm can be crushed to an average particle size of about 0.3 μm, and the proportion of the particle size below 100 nm reaches about 40%.
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