Comprehensive utilization method of waste and old cathode carbon blocks of aluminium electrolytic bath

An aluminum electrolytic cell waste and cathode carbon block technology, which is applied in the removal of solid waste and other directions, can solve the problems of serious slag loss of aggregates, inability to make full use of waste cathodes, and difficulty in ensuring the purity of carbon materials, etc., so as to save resources and reduce production. cost effect

Inactive Publication Date: 2011-08-24
陈俊贤
View PDF6 Cites 33 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is only mentioned that the fluoride salt and alumina in the carbon material are deashed by the flotation method, and it is difficult to ensure the purity of the carbon material only by the flotation method in actual production; the other patent mentions that the obtained carbon powder is used as a powder used to produce carbon products
[0007] The article "Recycling and Utilization of Waste Cathode Lining of Aluminum Electrolytic Cells" published in the fourth issue of 2001 in "Mineral Protection and Utilization" mentioned that there are foreign attempts to use waste cathodes as anode paste ingredients in aluminum electrolysis production. Using waste cathodes as anode paste batching aggregates, waste cathode carbon blocks are directly used for anode paste batching without ash removal after crushing, and the blending ratio of waste cathodes is below 4.5% (wt), which cannot make full use of waste cathodes, and Used as aggregate, due to the large difference in activity with binder, petroleum coke, and pitch coke, the waste cathode aggregate has serious slag loss

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A method for producing blast furnace carbon blocks from waste cathode carbon blocks of an aluminum electrolytic cell, the operation steps are:

[0020] (1) Crush the waste cathode carbon blocks of aluminum electrolytic cells, and sort out the steel rods, refractory materials, electrolytes, etc.

[0021] (2) Use the jaw crusher to crush the screened waste cathode of the aluminum electrolytic cell to a particle size of 10-50mm, and crush the jaw material through the impact crusher, and the impact crusher crushed material is screened by three-stage vibration to +12 , 12 ~ 6mm, 6 ~ 3mm, 3-0mm several particle sizes for backup (materials with a particle size greater than 12mm are added to the crusher), and then part of the cathode carbon blocks are crushed to 200 mesh powder with a high-pressure suspension roller mill.

[0022] (3) Respectively react the ground aluminum electrolytic cell waste cathode particle size material and powder with caustic alkali solution, then filte...

Embodiment 2

[0027] A method for producing electric furnace carbon blocks from waste cathode carbon blocks of an aluminum electrolytic cell, the operation steps of this embodiment are:

[0028] (1) Crush the waste cathode carbon blocks of aluminum electrolytic cells, and sort out the steel rods, refractory materials, electrolytes, etc.

[0029] (2) Use the jaw crusher to crush the screened waste cathode of the aluminum electrolytic cell to a particle size of 10-50mm, and crush the jaw material through the impact crusher, and the impact crusher crushed material is screened into +8 through double-layer vibration , 8 ~ 4mm, 4 ~ 0mm, and then use a high-pressure suspension roller mill to crush the cathode carbon block to 200 mesh powder.

[0030] (3) Add the materials of various particle sizes and the waste cathode powder of the aluminum electrolytic cell ground by the mill to the concentrated hydrochloric acid and stir continuously, and filter out the leached soluble matter after reacting for...

Embodiment 3

[0035] A method for producing paste from waste cathode carbon blocks of an aluminum electrolytic cell, the operation steps are:

[0036] (1) Crush the waste cathode carbon blocks of aluminum electrolytic cells, and sort out the steel rods, refractory materials, electrolytes, etc.

[0037] (2) Use a jaw crusher to crush the screened waste cathode of the aluminum electrolytic cell to a particle size of 10-50mm, and use a high-pressure suspension roller mill to crush part of the cathode carbon block particle size to a 200-mesh powder.

[0038] (3) React the ground waste cathode powder of the aluminum electrolytic cell with concentrated hydrochloric acid, and then filter.

[0039] (4) Dry the filtered aluminum electrolytic cell waste cathode powder through a dryer. After drying, the waste cathode powder requires a carbon content purity of more than 85% (wt), that is, including additives and other impurities. The sum of the mass of the substances in it should not exceed 15%, and u...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a comprehensive utilization method of waste and old cathode carbon blocks of an aluminium electrolytic bath, which is characterized in that after being treated by sorting, crushing, pulverizing, ash removing and drying, the waste and old cathode carbon blocks are used as raw materials for producing blast furnace carbon blocks, electric furnace carbon blocks, electrolytic bath cathode carbon blocks, electrolytic bath side carbon blocks, electrolytic carbon blocks, self-roasting carbon blocks or carbon paste. In the comprehensive utilization method, the recycling of dangerous waste and the cathode carbon block different for being practically disposed and applied, the harmless treatment and comprehensive utilization of the waste and old cathode carbon blocks are realized, the waste becomes valuable, simultaneously the use of anthracite, metallurgical coke, tar coke and petroleum coke is reduced, the resource is saved and the production cost is reduced.

Description

technical field [0001] The invention relates to a comprehensive utilization method of waste and old cathode carbon blocks of an aluminum electrolytic cell, belonging to the technical field of non-ferrous metallurgy and environmental protection. Background technique [0002] The waste cathode carbon block used in the aluminum electrolysis process generally contains carbon, sodium fluoride, cryolite, aluminum fluoride, calcium fluoride, alumina, etc., of which the carbon content is about 50-70%, electrolyte (including fluoride salt and alumina ) is about 50-30%, and the cyanide content is about 0.2%; the fluorine content of the leaching liquid of solid waste of electrolytic aluminum cathode furnace materials (mainly cathode carbon blocks and refractory materials) can reach 6000 mg / L, CN - The content can reach 10-40 mg / L, exceeding the standard requirements of the national "Hazardous Waste Identification Standard-Leach Toxicity Identification" (F - <50 mg / L, CN - >1 m...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B09B3/00C25C3/08C04B35/52C04B35/528
Inventor 陈俊贤王建军
Owner 陈俊贤
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products