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Continuous hot-pressing method for large-section section

A technology of large cross-section and profile, applied in the direction of wood processing appliances, household components, flat products, etc., can solve the problems of inability to solve the problem of uniformity, inability to make dimensional materials, and difficulty in feeding and discharging slabs, so as to alleviate the problems of wood. The effect of supply, increase plasticity, and easy operation and use

Inactive Publication Date: 2011-06-29
陈滔
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The material produced by this method (commonly known as recombined bamboo) adopts cold press clamping and then heat-cures the glue, which solves the problem that traditional wood-based panels cannot be prepared with thick materials (generally, traditional hot-pressed wood-based panels, because of heat conduction problems, the material thickness is below 30mm. ), the material is currently mainly used in flooring, furniture and other fields. Because this method uses molds and is manufactured by high pressure, the mold consumes a lot, because the molecules of high-pressure materials are damaged, and the materials are easy to crack during use and need to be aged for a long time. It can only be used after the stress is removed, which also results in an increase in material costs
[0004] Another example is a patented method for manufacturing bamboo strips into lumber, which is described in patent number ZL200710019222.8: high-frequency heating is used to prepare plates with a relatively large thickness (up to 150mm), but this method cannot be quickly assembled into billets. Good solution to the uniformity problem. It is difficult to feed in and out of the slab when pressing the material, and once the press is finalized, it cannot make longer-sized materials, and the equipment cost is high, and industrial applications also have certain limitations.
The existing MDF continuous press mainly adopts roller steel belt, the thickness of the processed material is relatively thin, and the use of the material is limited

Method used

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  • Continuous hot-pressing method for large-section section

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Embodiment 1: (1) Sagittarius bamboo is sawed into 2.5 meters of bamboo sections, and cut into bamboo slices with a width of 40mm; (2) bamboo slices are flattened, bamboo joints are removed with a spatula, and green layer and dead yellow are removed (3) Put the unit materials into the microwave drying production line, adjust the microwave power and carry out drying treatment to a relative moisture content below 15%. The microwave generator that adjusts the microwave power carbonizes the unit material into a light bronze color; (4) Send the unit material into the dipping pool for 20 minutes to soak in glue. The dipping uses water-soluble phenolic resin diluted to a solid content of 20%. % (solid content); (5) Carry out the low-temperature continuous drying line with the glue-containing unit material, dehydrate to a moisture content of 12%, with the glue-containing unit material according to 50 kilograms of quantitative slabs, adjust the distance between the baffle plates ...

Embodiment 2

[0039] Embodiment 2: (1) the small-diameter bamboo is sawed into 0.6m bamboo sections; (2) the bamboo sections are disentangled into vertically and horizontally connected unit materials through rolling and extruding; (3) the unit materials are dried to relative moisture content 10% or less; (4) send the unit material into the glue spraying room for glue spraying treatment, using isocyanate adhesive, the glue amount is 4%; (5) drop the glue-containing unit material continuously and evenly on the reciprocating paving machine, While the paving machine is reciprocating, the belt transport auxiliary machine configured on it transports the unit material to the feeder running at a constant speed; (6) the feeder sends the continuously received unit material containing glue to the continuous hot press unit, The two sides of the continuous hot pressing unit are parallel to each other, and the baffle rollers with adjustable spacing are set in the same group. The spacing is consistent with...

Embodiment 3

[0040] Embodiment 3: (1) the thin veneer that timber is cut into 1.7mm, cut into width 200mm, the veneer strip of length 2500mm; (2) veneer strip is dried to moisture content below 10%; (3 ) dipping the veneer strips, using a phenolic resin dipping amount of 8% (the ratio of the solid glue content to the total weight of the material); (4) drying the glue-containing unit material through a mesh belt drying line to a moisture content of 14 -16%, the dried veneer according to the finished product density 0.9g / dm 3 Stacked into blanks, each blank is placed on the feeder in sequence, and the distance between the baffles of the feeder is adjusted to 200mm; (5) The feeder sends the continuously received glue-containing unit materials to the continuous hot press unit for pre-pressing Section, adjust the two sides of the continuous hot press unit to set the spacing between the parallel blocking rollers to be 200mm, and the material passes through the pre-pressing preheating section, ho...

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Abstract

The invention discloses a continuous hot-pressing method for a large-section section. The method comprises a pretreatment process, a continuous hot-pressing process and a post-treatment process, and is characterized in that: the continuous hot-pressing process comprises the following steps of: A, preheating and prepressing; B, hot-pressing and curing; and C, cooling to guarantee quality. In the method, a continuous blanking mode is adopted, the preheating and the prepressing are increased, and a microwave or high-frequency heating technology is adopted during hot pressing. By the method, a non-lumber small-diameter class bamboo material, a secondary material of poor quality, a single-plate residual material, saw dust and the like are machined into a high-quality material; and the method has the advantages of wide material sources, simple and convenient material manufacturing process, high utilization rate of the material, convenience of operation, low energy consumption, investment saving and the like. Meanwhile, the method can be used for machining the material with any length in a continuous pressing mode and can also be used for machining the material with the thickness of 500mm.

Description

technical field [0001] The invention relates to the technical field of bamboo and wood processing, in particular to a method for continuously hot-pressing large cross-section profiles. Background technique [0002] Bamboo is considered to be the second largest forest. With its ecological, environmental protection, renewable and fast-growing advantages, it has been paid more and more attention. Bamboo has been used to develop products such as bamboo plywood, bamboo building formwork, bamboo laminated lumber, and bamboo planing. Cut veneer, and newly developed recombined bamboo and many other products in recent years. However, the previous bamboo processing methods only processed bamboo into standard-sized boards or squares. The material has certain limitations in length and thickness. Bamboo’s unique tensile strength and static Flexural strength, elasticity and toughness are not fully utilized. At the same time, many fast-growing woods have been developed in various places ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27N3/08
Inventor 陈滔
Owner 陈滔
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