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Method and device for producing A356 aluminum alloy by belt casting

A casting production, aluminum alloy technology, applied in the field of A356 aluminum alloy production by wheel-type continuous casting, can solve the problems of high technical requirements and production costs, large potential safety hazards in the working environment, poor quality stability, etc., to achieve rapid product variety, production Low cost and low component segregation

Active Publication Date: 2012-11-14
YUNNAN ALUMINUM
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Horizontal mold ingot casting equipment is simple and requires less investment, but the product has high gas slag content, large composition segregation, and poor quality stability, which cannot meet the requirements of subsequent processing and production of high-end products.
Shaft vertical casting equipment requires large investment, high technical requirements and production costs. Although the product quality is good, the production process is complicated, the operating environment has great potential safety hazards, and the production flexibility is poor. The production process is: smelting→refining→casting rod→hanging rod →Saw cutting→Inspection→Packing→Storage

Method used

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  • Method and device for producing A356 aluminum alloy by belt casting
  • Method and device for producing A356 aluminum alloy by belt casting
  • Method and device for producing A356 aluminum alloy by belt casting

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Embodiment Construction

[0028] Add electrolytic aluminum liquid, aluminum ingot or production waste and metal silicon, high-purity magnesium ingot, aluminum-strontium alloy, titanium agent, etc. into the smelting furnace, of which electrolytic aluminum liquid is 87.76%, production waste is 4.58%, metal silicon is 6.75%, high-purity magnesium 0.36% for ingot, 0.42% for aluminum-strontium alloy, and 0.13% for titanium agent. After the chemical composition test meets the requirements of A356 aluminum alloy, high-purity nitrogen gas (purity above 99.999%) is introduced, and 1.2% of the total amount of aluminum liquid is added. The refining agent is refined, and the refining temperature is controlled at 750-760°C, and then it enters a static furnace for standing, after being degassed by online nitrogen (purity is above 99.999%) and filtered by a ceramic filter plate (the above are all prior art), and then continuously Pour into the casting machine and continuously pass cooling water around the crystallizer...

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Abstract

The invention discloses a method and a device for producing A356 aluminum alloy by belt casting. The prepared A356 aluminum alloy liquid is subjected to furnace refining and on-line degassing filtration, and then is continuously poured into a crystallizer of a casting machine; and the periphery of the crystallizer is continuously filled with cooling water for crystallization. A crystalline regionis divided into five sections from the higher temperature to the lower temperature, and a cooling region is divided into twelve regions according to different flow rates of the cooling water distributed at the periphery of the crystallizer. The belt casting machine comprises a casting machine, a straightening machine, a blank guiding machine, a rolling code machine, a roller shearing machine, andthe like, which are arranged in turn; and an approach bridge is arranged between the casting machine and the straightening machine. Compared with the prior art, the method and the device have the advantages of simple production equipment, less investment, short production flow, low production cost, advanced technology, low gas-slag content in the products, low composition segregation, stable product quality, and excellent production flexibility, quickly adjustable product types, and safe working environment.

Description

technical field [0001] The invention relates to the technical field of aluminum processing, in particular to a method and equipment for producing A356 aluminum alloy by belt-type continuous casting. Background technique [0002] At present, there are only two production methods of A356 cast aluminum alloy in China: horizontal mold ingot casting and shaft vertical casting. Horizontal mold ingot casting equipment is simple and requires less investment, but the product has high gas slag content, large composition segregation, and poor quality stability, which cannot meet the requirements of subsequent processing and production of high-end products. Shaft vertical casting equipment requires large investment, high technical requirements and production costs. Although the product quality is good, the production process is complicated, the operating environment has great potential safety hazards, and the production flexibility is poor. The production process is: smelting→refining→c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/124B22D11/12B22D11/055
Inventor 丁吉林李永平刘志祥肖文秀袁崇胜洪尧陈晓云李顺祥和玉光王进录李全吕松袁东平
Owner YUNNAN ALUMINUM
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