Method for preparing ladle liner permanent layer by adopting perlite composite insulation board
A technology of thermal insulation board and perlite is applied in the field of using perlite composite thermal insulation board to prepare the permanent layer of ladle lining, which can solve the problem that it is difficult to achieve continuous casting process, the temperature gradient of molten steel pouring is narrow, the service life of permanent layer lining is not long, and the The reduction of shell strength and creep resistance can achieve the effect of prolonging the argon blowing time and waiting time, reducing liquid metal crusting, and increasing the packaging age.
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Embodiment 1
[0021] The expanded perlite, magnesite cement and carbon fiber cloth are uniformly mixed under stirring conditions, and the mixing ratio is expanded perlite:magnesite cement:carbon fiber cloth=1:0.3:0.02 to obtain a mixed material. Wherein the stirring speed is 200rpm, and the stirring time is 3h.
[0022] Put the mixed material into the mold, press the surface flat, and then harden at 15°C for 10 hours to obtain the perlite composite insulation board.
[0023] The above-mentioned perlite composite insulation board is cut into shape, and then spliced on the inner wall of the ladle shell to form a permanent layer of the ladle lining; then, refractory bricks or castables are built inside the permanent layer of the ladle lining to complete the preparation of the ladle.
[0024] The permanent layer density of the above ladle lining is 420Kg / m 3 , the compressive strength is 1.2MPa, the thermal conductivity is 0.05w / m·k, after many tests, there is no adverse phenomenon in the lo...
Embodiment 2
[0026] The expanded perlite, magnesite cement and carbon fiber cloth are uniformly mixed under stirring conditions, and the mixing ratio is expanded perlite:magnesite cement:carbon fiber cloth=1:0.5:0.03 to obtain a mixed material. Wherein the stirring speed is 150rpm, and the stirring time is 4h.
[0027] Put the mixed material into the mold, press the surface flat, and then harden at 30°C for 0.2h to obtain the perlite composite insulation board.
[0028] The above-mentioned perlite composite insulation board is cut into shape, and then spliced on the inner wall of the ladle shell to form a permanent layer of the ladle lining; then, refractory bricks or castables are built inside the permanent layer of the ladle lining to complete the preparation of the ladle.
[0029] The permanent layer density of the above-mentioned steel ladle lining is 440Kg / m 3 , the compressive strength is 1.5MPa, the thermal conductivity is 0.06w / m·k, after many tests, there is no adverse phenomen...
Embodiment 3
[0031] The expanded perlite, magnesite cement and carbon fiber cloth are uniformly mixed under stirring conditions, and the mixing ratio is expanded perlite:magnesite cement:carbon fiber cloth=1:0.8:0.04 to obtain a mixed material. The stirring speed is 100 rpm, and the stirring time is 5 h.
[0032] Put the mixed material into the mold, press the surface flat, and then harden at 50°C for 1 hour to obtain the perlite composite insulation board.
[0033] The above-mentioned perlite composite insulation board is cut into shape, and then spliced on the inner wall of the ladle shell to form a permanent layer of the ladle lining; then, refractory bricks or castables are built inside the permanent layer of the ladle lining to complete the preparation of the ladle.
[0034] The permanent layer density of the above-mentioned steel ladle lining is 460Kg / m 3 , the compressive strength is 1.8MPa, the thermal conductivity is 0.07w / m·k, after many tests, there is no adverse phenomenon i...
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