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Large-diameter high-speed cutting and high-speed heavy load grinding resin wheel

A resin grinding wheel, heavy-duty technology, applied in the direction of grinding device, grinding/polishing equipment, abrasives, etc., can solve the problems of grinding wheel wear, easy ablation, fast abrasive grain falling off, etc., to improve service life and ball grinding toughness The effect of improving and improving wear resistance

Inactive Publication Date: 2010-04-21
SAINT-GOBAIN ABRASIVES (SHANGHAI) CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The technical problem to be solved by the present invention is to overcome the defects that the existing grinding wheel is easy to be ablated, the abrasive grains fall off quickly, and the grinding wheel wears greatly during the working process under high temperature, high speed and heavy load, and to provide a kind of grinding wheel with good heat dissipation performance, wear resistance and Large-diameter high-speed cutting and high-speed heavy-duty grinding resin grinding wheel with increased service life and enhanced abrasive toughness

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] Embodiment one: get the raw materials ready according to the following components and consumption (percentage by weight):

[0012] Cu-plated calcined brown corundum F16 15

[0013] Cu-plated calcined brown corundum F20 35

[0014] Cu-plated calcined brown corundum F24 10

[0015] Thermally conductive filler Al powder 10

[0016] Active filler K 2 SiF 6 15

[0017] Phenolic resin solution 6

[0018] Phenolic resin powder 9

[0019] The above-mentioned brown corundum abrasive is obtained after coating treatment and high-temperature calcination according to the existing process, and the abrasives and fillers of different particle sizes are mixed evenly according to the above dosage ratio, then the phenolic resin solution is added to mix evenly, sieved, and then the phenolic resin powder is added to mix evenly Sieve, place for 8-48 hours, spread the material, add glass fiber mesh cloth, press and shape on a 6000t press, and cure at 185°C to get the finishe...

Embodiment 2

[0020] Embodiment two: get the raw materials ready according to the following components and consumption (percentage by weight):

[0021] Ni-plated calcined brown corundum F16 13

[0022] Ni-plated calcined brown corundum F20 40

[0023] Ni-plated calcined brown corundum F24 12

[0024] Thermally conductive filler SiC 12

[0025] Active filler Na 2 SiF 6 8

[0026] Phenolic resin solution 5

[0027] Phenolic resin powder 10

[0028] The above-mentioned brown corundum abrasive is obtained after coating treatment and medium-temperature calcination according to the existing process, and the manufacturing process of the grinding wheel is the same as Example 1.

Embodiment 3

[0029] Embodiment three: prepare raw materials according to the following components and consumption (percentage by weight):

[0030] Fe-plated 2 o 3 Calcined brown corundum F16 sub 16

[0031] Fe-plated 2 o 3 Calcined brown corundum F20 38

[0032] Fe-plated 2 o 3 Calcined brown corundum F24 18

[0033] Thermally conductive filler Fe powder 10

[0034] Active filler Al 2 S 3 8

[0035] Phenolic resin solution 4

[0036] Phenolic resin powder 6

[0037] The above-mentioned brown corundum abrasive is obtained after coating treatment and medium-temperature calcination according to the existing process, and the manufacturing process of the grinding wheel is the same as Example 1.

[0038] According to the components and processes of Example 1, Example 2, and Example 3, large-diameter high-speed cutting resin grinding wheels of various specifications with a diameter of Φ1000 mm to Φ1800 mm and a thickness of 10 mm to 16 mm can be made.

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Abstract

The invention discloses a large-diameter high-speed cutting and high-speed heavy load grinding resin wheel prepared from the following three components in percentage by weight: 60-72 percent of grinding materials, 18-25 percent of filling materials and 8-18 percent of resin, wherein the grinding materials in the wheel are film-coating calcined brown fused alumina, the filling materials comprise a heat conducting material and an active filling material, and the resin comprises a phenolic resin liquid and phenolic resin powder. The sand is produced by adopting the film-coating calcined brown fused alumina, which has good heat conduction property of metal plating, obviously strengthens the heat radiating effect of the wheel and prolongs the abrasive resistance and the service life of the wheel. In addition, the grinding materials have improved ball-milling flexibility after calcined, which enables the wheel to be durable and the property to be better. The wheel can be used for cutting hot-wire type steel with a diameter of over 100 mm or grinding the steel in a high-speed and heavy load way, and has long service life reaching 100-120min.

Description

technical field [0001] The invention relates to a cutting and grinding grinding wheel for machining, in particular to a resin grinding wheel for large-diameter high-speed cutting and high-speed heavy-load grinding. Background technique [0002] Large-diameter high-speed cutting resin grinding wheel refers to a glass fiber mesh reinforced resin cutting wheel with a diameter between Φ1000mm~Φ1800mm, a thickness of 10mm~16mm, and a working speed of 80m / s~120m / s. heat resistance. This grinding wheel is mainly used for the cutting of fixed-length linear materials produced by iron and steel enterprises. When cutting, the temperature of the steel is between 400°C and 600°C, and the cutting speed V is greater than or equal to 100m / s. Under such working conditions, the cutting grinding wheel should have the characteristics of high strength, good heat resistance, sharp cutting, good heat conduction and heat dissipation, and high durability of the grinding wheel. [0003] At present,...

Claims

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Application Information

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IPC IPC(8): B24D3/28B24D18/00
Inventor 黄敬民邹文俊
Owner SAINT-GOBAIN ABRASIVES (SHANGHAI) CO LTD
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