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New method for preparing copper-aluminum composite pipe

A technology of copper-aluminum composite and composite pipe, which is applied in the direction of manufacturing tools, welding equipment, arc welding equipment, etc., can solve the problems of copper-aluminum composite material plasticity, high compound brittleness, high equipment requirements, etc., to achieve stable product quality, The effect of simple equipment and operation process and stable moving speed

Inactive Publication Date: 2009-09-16
浙江恒飞控股有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the large difference in the melting points of copper and aluminum (the difference between the two is about 400 ° C), when copper is covered on the aluminum surface, the internal aluminum will be difficult to control due to high temperature melting; at the same time, the liquid-solid interface is more likely to generate CuAl2 compounds, The compound is brittle and has a great influence on the plasticity of copper-aluminum composite materials
Third, since continuous casting and compounding are concentrated on the same equipment, the requirements for equipment are also relatively high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A preferred implementation of this method to prepare an inner copper outer aluminum composite pipe is: under the traction of the guide wheel, the rolled oxygen-free copper strip (T2) is gradually wound into a copper pipe through 19 pairs of forming rollers , the longitudinal seam is welded by DC argon arc welding; the inner surface of the pure aluminum strip (1060) is degreased and steel brushed to remove surface oxides, and is gradually wound and coated on the oxygen-free copper tube (outer surface) by 15 pairs of forming rollers. Surface removal of oxides), the weld formed by the aluminum strip is welded by AC argon arc welding to form a copper-aluminum composite tube blank with inner copper and outer aluminum. The length of the copper-aluminum composite tube blank is 20m, and the copper layer in the composite tube blank The thickness is 2mm, and the thickness of the aluminum layer is 10mm, which is precisely controlled by the rolling process. The composite tube blank...

Embodiment 2

[0018] A preferred implementation method for preparing the inner aluminum outer copper composite pipe is: under the traction of the guide wheel, the rolled aluminum strip is gradually wound into a copper pipe through 19 pairs of forming rollers, and the longitudinal seam is welded by direct current argon arc welding Welding; after the inner surface of the rolled copper strip is degreased and steel brushed to remove surface oxides, it is gradually wound and coated on the surface of the aluminum tube (outer surface to remove oxides) by 15 pairs of forming rollers. The weld seam formed after winding is welded by DC argon arc welding to form a copper-aluminum composite tube blank with inner aluminum and outer copper. The length of the copper-aluminum composite tube blank is 10m, the thickness of the aluminum layer in the composite tube blank is 2mm, and the thickness of the copper layer is 10mm, the thickness is precisely controlled by the rolling process. The composite tube blank...

Embodiment 3

[0020] Preparation of middle aluminum layer inner and outer copper layer composite pipe:

[0021] According to the same method as in Example 1, a composite tube blank with inner copper and outer aluminum is prepared; The surface is covered with a layer of copper, and the longitudinal seam is laser welded to form a copper-aluminum-copper composite tube blank with an inner and outer copper layer of the middle aluminum layer. The length of the copper-aluminum-copper composite tube blank is 10m, and the thickness of the inner and outer copper layers is 2mm. The thickness of the layer was 10 mm. The composite pipe blank is drawn and heat-treated to obtain copper-aluminum-copper composite pipes of different sizes.

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Abstract

The invention provides a new method for preparing a copper-aluminum composite pipe. The method comprises the following steps of winding a rolled internal layer copper or aluminum metal band into a metal circular pipe under the traction action of a guide wheel and the extrusion action of a forming roller; forming an internal layer metal pipe by welding a longitudinal seam; winding and cladding an external layer aluminum or copper metal band around the internal layer metal pipe by the same method; forming a copper-aluminum composite pipe blank by welding the longitudinal seam; and obtaining the copper-aluminum composite pipe with needed size through drawing and heat treatment. The adopted method ensures that the preparation of the copper-aluminum composite pipe can be conducted all at room temperature, multilayer composite of copper-aluminum-copper, and the like can be flexibly conducted, the preparation process is simple, and the requirement on the device is low. The speed at which the guide wheel moves forwards is controlled by a servo motor, thus ensuring the moving speed of the guide wheel to be stable and welding points of the longitudinal seam to be positioned in a same horizontal line, and preventing the phenomena that the composite pipe surface wrinkles, and the like. The method has great advantage in the preparation of the copper-aluminum composite pipe.

Description

(1) Technical field [0001] The invention relates to a manufacturing method of a bimetallic composite material, and is especially suitable for a composite pipe material with metallurgical bonding and its manufacturing technology. (2) Background technology [0002] Copper and its alloys have good electrical conductivity, thermal conductivity, corrosion resistance and other good mechanical properties. Therefore, as a fluid transmission pipe, it can be widely used in construction, refrigeration, air conditioning, refrigerators, water heaters, condensers, radiators, etc. In the field, especially in the air conditioner connecting tube products, oxygen-free copper tubes are used, which can be easily connected by flame brazing to increase the length. Corrosion problems, the pipeline is easy to bend, and the bending is not easy to break. However, due to the limited resources of copper, the price is relatively expensive. Especially in the past two years, the price of copper has more t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/06B21C37/08B21C23/24B21C1/22B23K9/025B23K26/26B23K26/262
Inventor 叶丽斌姜力强
Owner 浙江恒飞控股有限公司
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