Low-alloy bainite ductile iron oil quenching isothermal tempering heat treatment process
A technology of bainitic ductile graphite and isothermal tempering, which is applied in the field of metal materials and ductile iron, can solve the problems affecting the structure and material properties of ductile iron, the reduction of material strength, hardness and toughness, and the inability to effectively control the heat preservation temperature. Achieve the effects of reducing equipment investment, good wear resistance, and good impact toughness
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Embodiment 1
[0023] Green sand molding, melting alloys in a one-ton cupola.
[0024] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):
[0025] C: 3.60 S i : 2.80 Mn: 0.15 Cr: 0.18
[0026] Mo: 0.35 S: 0.02 P: 0.07 Mg: 0.05
[0027] Cu: 0.50 Bi: 0.02R e : 0.05F e :margin.
[0028] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.
[0029] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.
[0030] ...
Embodiment 2
[0037] Green sand molding, melting alloys in a one-ton cupola.
[0038] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):
[0039] C: 3.56S i : 3.2 Mn: 0.15 Cr: 0.20
[0040] Mo: 0.35 S: 0.02 P: 0.07 Mg: 0.05
[0041] Cu: 0.50 Bi: 0.02R e : 0.05F e :margin.
[0042] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.
[0043] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.
[0044] (4...
Embodiment 3
[0050] Green sand molding, melting alloys in a one-ton cupola.
[0051] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):
[0052] C: 3.62S i : 3.5 Mn: 0.15 Cr: 0.19
[0053] Mo: 0.40 S: 0.02 P: 0.07 Mg: 0.05
[0054] Cu: 0.50 Bi: 0.03 R e : 0.05F e :margin.
[0055] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.
[0056] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.
[0057] (...
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