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Method for manufacturing charcoal / charcoal pantograph pan in use for electric locomotive

A technology for pantograph slides and electric locomotives, applied in cable/conductor manufacturing, electric vehicles, conductive materials dispersed in non-conductive inorganic materials, etc. In order to solve problems such as low strength, it can achieve the effects of good lubricating performance, small amount of wear, excellent mechanical properties and impact resistance

Active Publication Date: 2011-02-16
XIAN CHAOMA SCI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this kind of slide plate has complex process, high cost, large wear and tear on the catenary wire, and poor impact resistance.
Chinese invention patent CN1178745A discloses a carbon-carbon composite material pantograph slide plate, using carbon fiber reinforced carbon-based composite material to manufacture electric locomotive pantograph slide plate, using copper-plated carbon powder as the matrix material, and short carbon fiber as the reinforcing agent , and use thermosetting resin as binder, wet mixing or dry mixing method, fully mix the raw materials, and then perform cold pressing and hot pressing to make the thermosetting resin solidify and form. This pantograph slide material has good friction and wear properties , the degree of wear to the contact wire is small, but the mechanical strength is not high

Method used

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  • Method for manufacturing charcoal / charcoal pantograph pan in use for electric locomotive
  • Method for manufacturing charcoal / charcoal pantograph pan in use for electric locomotive

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] (1) The quasi-three-way structure prefabricated body is adopted with full carbon fiber acupuncture without weft cloth;

[0021] (2) Perform homogeneous chemical vapor deposition on the quasi-three-dimensional prefabricated body, the deposition temperature is 920 ° C, the deposition time is 168 hours, and the deposition density is ≥ 1.20 g / cm 3 Time-transferred furfurone resin impregnation-carbonization densification;

[0022] (3) Furfurone resin impregnation-carbonization densification process, the furfurone resin is preheated at 60°C, impregnated at a pressure of 1.8MPa for 5h, the curing temperature is 160°C and then transferred to a carbonization furnace for carbonization treatment at 800°C;

[0023] (4) Product density ≥ 1.70g / cm 3 When the densification process is over, the carbon / carbon pantograph slide plate for electric locomotive can be obtained after mechanical processing according to the pattern.

Embodiment 2

[0025] (1) Acupuncture non-weft full carbon fiber quasi-three-way structure prefabricated body;

[0026] (2) Perform homogeneous chemical vapor deposition on the quasi-three-dimensional structure preform, the deposition temperature is 940°C, the deposition time is 120 hours, and the deposition is to a density ≥ 1.20g / cm 3 Time-transferred furfurone resin impregnation-carbonization densification;

[0027] (3) Furfurone resin impregnation-carbonization densification process, the furfurone resin is preheated at 60°C, impregnated at a pressure of 1.4MPa for 5 hours, the curing temperature is 180°C, and then transferred to a carbonization furnace for carbonization at 900°C;

[0028] (4) Product density ≥ 1.70g / cm 3 When the densification process is over, the carbon / carbon pantograph slide plate for electric locomotive can be obtained after mechanical processing according to the pattern.

Embodiment 3

[0030] (1) Acupuncture non-weft full carbon fiber quasi-three-way structure prefabricated body;

[0031] (2) Perform homogeneous chemical vapor deposition on the quasi-three-dimensional structure preform, the deposition temperature is 960°C, the deposition time is 144 hours, and the deposition is to a density ≥ 1.20g / cm 3 Time-transferred furfurone resin impregnation-carbonization densification;

[0032] (3) Furfurone resin impregnation-carbonization densification process, the furfurone resin is preheated at 60°C, impregnated at a pressure of 1.2MPa for 5 hours, the curing temperature is 200°C and then transferred to a carbonization furnace for carbonization treatment at 1000°C;

[0033] (4) Product density ≥ 1.70g / cm 3 When the densification process is over, the carbon / carbon pantograph slide plate for electric locomotive can be obtained after mechanical processing according to the pattern.

[0034] The invention introduces the carbon / carbon composite material to be used fo...

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Abstract

A carbon / carbon slide block of current collector for electric locomotive is prepared through providing prefabricated body made of punched non-weft fabric with tridirectional structure, depositing pyrolytic carbon by CVD, compacting by resin dipping-charring process several times, and machining.

Description

technical field [0001] The invention belongs to the technical field of transportation vehicle accessories, and in particular relates to a method for preparing a carbon / carbon pantograph slide plate for an electric locomotive. Background technique [0002] Skateboards are mainly divided into metal-based skateboards and carbon-based skateboards according to their materials. Metal-based skateboards include pure metal skateboards and powder metallurgy skateboards; carbon-based skateboards include pure carbon skateboards and metal-infiltrated carbon skateboards. Among them, due to the similar material and strong affinity with the contact wire, the pure metal slide plate wears the contact wire very seriously, and has been eliminated at present. [0003] The development of railways toward electrification and high-speed is to meet the needs of national economic and social development. The pantograph-catenary system of an electrified railway is one of the key links that determine th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B60L5/18H01B1/24H01B5/14H01B13/00B29C70/28
Inventor 邵海成苏君明肖志超吴大云彭志刚孟凡才邢如鹏赵大明
Owner XIAN CHAOMA SCI TECH
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