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Non-vacuum smelting casting tech. of Cu-Cr-Zr alloy and Cu-Zr alloy

A non-vacuum, cu-cr-zr technology, applied in the field of non-vacuum casting process, can solve the problems of large equipment investment, low production efficiency, high price, etc., and achieve the effect of reducing costs and improving production efficiency

Inactive Publication Date: 2008-03-12
SHENYANG TONGXING IND +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the melting and casting of these two alloys is generally produced in a vacuum furnace in China. This method has low production efficiency and high cost, and the maximum capacity of a vacuum furnace that has passed the domestic quality standard is 500Kg, which cannot meet the needs of electrified railway locomotive slide lines and large cast steel crystallization. The weight of a single piece of material is greater than 1 ton, and imported large-capacity vacuum furnaces are expensive. In developed countries such as the United States and Japan, non-vacuum melting technology has been adopted, but special melting equipment is required, and many gas protection measures have been added. Large investment in equipment
Due to the limitation of melting and casting technology, the expansion, popularization and application of the production scale of these two alloys are seriously restricted.

Method used

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  • Non-vacuum smelting casting tech. of Cu-Cr-Zr alloy and Cu-Zr alloy
  • Non-vacuum smelting casting tech. of Cu-Cr-Zr alloy and Cu-Zr alloy
  • Non-vacuum smelting casting tech. of Cu-Cr-Zr alloy and Cu-Zr alloy

Examples

Experimental program
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Embodiment 1

[0027] As shown in Figure 1, the non-vacuum casting process of Cu-Cr-Zr alloy of the present invention, it carries out by following steps:

[0028] a. First make CuCr from easily oxidized elements such as Cr, Zr, Al and Mg 6 、CuZr 10 Mg 0.3 、CuAl 10 Master alloy, as the raw material for subsequent addition;

[0029] b. Select 1.2 tons of standard cathode copper that meets the quality requirements, add it to a 1.5-ton power frequency induction furnace, and add enough dehydrated borax and glass as a covering agent at the same time. The weight ratio of borax and glass is 3:1, and melt the electrolytic copper , the covering agent is covered on the copper melt to avoid direct contact with the air; the temperature of the molten copper water is increased to about 1350 ° C ~ 1400 ° C, and CuCr is added 6 For the master alloy, when it is melted, take a sample to analyze the chemical composition of Cr, and the weight ratio of the ingredients is 1.0%; after the element is qualified, ...

Embodiment 2

[0031] As shown in accompanying drawing 2, the non-vacuum casting technique of Cu-Cr-Zr alloy of the present invention, it carries out according to the following steps:

[0032] a. First make Cr, Zr, Al, Mg into CuCr 6 、CuZr 10 Mg 0.3 、CuAl 10 master alloy for use;

[0033]b. Select 1.2 tons of standard cathode copper that meets the quality requirements, add it to a 1.5-ton power frequency induction furnace, and add enough dehydrated borax and glass as a covering agent at the same time. The weight ratio of borax and glass is 3:1, and melt the electrolytic copper Finally, add covering agent to avoid direct contact with copper melt and air;

[0034] c. Raise the temperature of the molten copper water to about 1350°C ~ 1400°C, and add CuCr 6 Master alloy, wait for it to melt, take a sample to analyze the chemical composition of Cr, control by partial lower limit (batching weight ratio 0.7%);

[0035] d. After the Cr element is qualified, use special iron pliers to clamp the...

Embodiment 3

[0040] The preparation technology of Cu-Zr alloy of the present invention is as follows, see as shown in Figure 3:

[0041] a. First make Zr, Al, Mg easily oxidizable elements into CuZr 10 Mg 0.3 、CuAl 10 Master alloy, as the raw material for subsequent addition;

[0042] b. Select 1.2 tons of standard cathode copper that meets the quality requirements, add it to a 1.5-ton power frequency induction furnace, melt the electrolytic copper, and add enough dehydrated borax and glass as a covering agent at the same time. The weight ratio of borax and glass is 3:1 , the covering agent is covered on the copper melt to avoid direct contact with the air; when the temperature rises to 1350-1400°C, use special iron pliers to clamp the calculated CuAl 10 For the intermediate alloy, quickly insert it 50mm below the liquid surface, slowly loosen the pliers, so that Al is fully melted into the Cu melt, and the weight ratio of Al is controlled at 0.25%; when the temperature rises to 1350-14...

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Abstract

This invention relates to an anti-vacuum method to cast alloy Cu-Cr-Zr and Cu-Zr. The processes of producing alloy Cu-Cr-Zr is as follows: a. making the element Cr, Zr, Al and Mg which are apt to oxygenizing into intermediate alloys, b. d and heated to 1350 deg.C, sampling after adding into the intermediate alloys Cu-Cr and melting the mixture, then analyzing the Cr content of sample. If the content of Cr is accepted, adding into the intermediate alloys Cu-Al, then adding into intermediate alloys Cu-Zr-Mg after heating. When the temperature is high enough to cast, we can cast to get alloy Cu-Cr-Zr. The processes of producing alloy Cu-Zr is as follows: a. making the element Zr, Al and Mg which are apt to oxygenizing into intermediate alloy, it can be used as the material subsequently, b. after melting the copper and covering reagent together, adding into the alloy Cu-Al and heating, then adding into the intermediate alloy Cu-Zr-Mg, when it reaches the casting temperature, the crystallizer and launder are covered by the carbon ink, we finish the casting and get the alloy Cu-Zr. This method gets rid of the production of alloys Cu-Cr-Zr and Cu-Zr with vacuum furnace and the high cost of the alloy.

Description

1. Technical field: [0001] The invention relates to a non-vacuum melting and casting process for copper alloys with high strength and high conductivity, especially for Cu-Cr-Zr alloys and Cu-Zr alloys under atmospheric conditions, using induction furnace melting and semi-continuous casting Realize the production process of melting and casting of these two alloys. 2. Background technology: [0002] Cu-Cr-Zr alloy (C18150) and Cu-Zr alloy (C15000) are the grades of copper alloys in the ASTM standard of the American Society for Testing and Metal Materials. This alloy has the characteristics of high strength and high conductivity, and is mainly used in the production of automatic welding machines It is an alloy with very promising market prospects, such as the electrode of the electrode, the frame material of the electronic industry, the sliding wire of the electrified railway locomotive, and the material of the large cast steel crystallizer. The melting and casting of these tw...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/03B22D11/10B22D11/16
Inventor 白常厚刘刚王俊峰刘关强隋素娟韩淑敏
Owner SHENYANG TONGXING IND
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