Wire Saw

Abstract

A device for cutting a length of pipe includes a clamp portion for clamping around a length of pipe and a bow moveable with respect to the clamp portion that retains a loop of diamond embedded wire. The device further includes a feed for driving the bow with respect to the clamp portion and a detector for detecting bending of the wire and a control responsive to the detector for controlling feed rates. The device is made of modular parts and has synchronizing arms for clamping around a length of pipe. In one embodiment, the wheels are retained in enclosures with slots through which the cutting wire passes.

Description

[0001]The applicant claims priority from his two provisional applications, the first filed Jan. 26, 2009 and assigned Ser. No. 61 / 147,163, and the second filed Mar. 18, 2009 and assigned Ser. No. 61 / 161,189. The present application relates to wire saws of the type used to cut pipe and in particular underwater pipe such as used to support offshore oil rigs and the like.BACKGROUND OF THE INVENTION[0002]Offshore oil rigs are supported by vertical pipes the lower ends of which are embedded in the ocean floor and the upper end of which extends above the surface. When an oil rig is abandoned, the supporting pipes must be sawed so as not to obstruct sea traffic or animal life.[0003]Metal pipe used to support underwater structures come in diameters from the very smallest available up to at least 72 inches. A machine suitable for cutting such pipe must be resistant to deterioration caused by salt water and must be sized to accept and machine the particular diameter of pipe to be cut. Present...

AI Technical Summary

Benefits of technology

[0015]A plurality of wheels on the bow engage the diamond embedded wire and retain the wire as it moves in a circular path to cut the length of pipe. One of the wheels is a drive wheel having an annular groove in its outer surface into which the cutting wire is received. The wheel includes a first annular side member and an opposing second annular side member each of which has circular outer circumferences and attach to opposite sides of a circular central body. The outer circumferences of the side members are spaced from each other leaving a groove between them for receiving the diamond embedded cutting wire. The first side member is retained to the remaining portions of the wheel by means of a plurality of removable fasteners and an annular composite insert, preferably made of urethane, is fitted into the groove formed between the spaced apart outer circumferences of the two side members. To replace a composite insert that increases the friction between the wire and the wheel, a plurality of fasteners are removed thereby permitting the first side member to be removed while the second side member remains attached to the machine. This allows easy replacement of the annular composite insert. Since the insert extends around three hundred and sixty degrees, the insert does not have a union of two ends of a strip of material wrapped around the groove of a wheel as is the case with the prior art and therefore has a longer useful life.

[0016]In another embodiment of the invention, each of the various wheels that drive the cutting wire is enclosed in stationary housings. As a result, the rotating surfaces of the wheel do not contact the surrounding water thereby minimizing the centrifugal forces applied to the surrounding water.

Problems solved by technology

One problem that that has plagued machines adapted to cut submerged pipe is that the machines typically include a plurality of contact pads that contact the surface of the pipe, and a pair of moveable arms that compress the pipe against the contact pads.

It has been found, however, that frequently the grasping arms do not force the length of pipe equally against all the retaining pads such that the device is somewhat skewed relative to the pipe.

As a consequence of the skewed pipe, the machine may shake during the cutting process or realign itself against the pipe causing the cutting wire to snap.

The serpentine wire take-up significantly enlarges the size of the machine and thereby makes it more cumbersome to handle.

The surrounding water in which the machine operates also causes resistance to movement and thereby reduces its efficiency.

Even a wheel with a smooth surface will apply centrifugal forces to the surrounding water thereby reducing the efficiency of the machine.

The rubberized material within the groove however is worn away rapidly as the saw is used and therefore must be replaced often.

Furthermore, since the rubberized material is in the form of a strip, the deterioration of the material occurs most rapidly where the ends of the strip meet each other at one location around the circumference of the wheel.

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