Laser-assisted shearing spinning device and forming method

A laser-assisted, spinning forming technology, which is applied in the direction of feeding device, positioning device, storage device, etc., can solve the problems of no laser heat source irradiation, lack of precise position control parameters, etc., to avoid severe work hardening and facilitate engineering Apply, increase the effect of practicality

Active Publication Date: 2021-01-08
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, there are obvious deficiencies in the existing laser spinning process: the laser heat source does not irradiate the maximum tensile deformation zone, and there is a lack of precise position control parameters

Method used

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  • Laser-assisted shearing spinning device and forming method
  • Laser-assisted shearing spinning device and forming method
  • Laser-assisted shearing spinning device and forming method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0091] The invention provides a spinning device for laser-assisted shearing, including a spinning assembly and a laser adjustment assembly, the laser adjustment assembly includes a laser 1, and the laser 1 is installed on the spinning assembly through an adjustable connection assembly, wherein , the laser 1 is used to irradiate the workpiece and can correct the irradiation position of the laser 1 on the workpiece through an adjustable connection assembly, and the spinning assembly is used for spinning the workpiece 10 .

[0092] Specifically, the spinning assembly includes a support frame, the adjustable connection assembly includes a connecting rod structure and a moving assembly, one end of the connecting rod structure is installed on the supporting frame, and the moving assembly is connected to the other end of the connecting rod structure , the laser 1 is installed on the mobile assembly. The two connecting rods of the connecting rod structure, the first connecting rod 7 a...

Embodiment 2

[0110] In this embodiment, an aluminum alloy cylinder with a half taper angle of 20° and a radius of the small end of 20mm is selected as the finished product. The workpiece 10 is a 2024 aluminum alloy circular blank with a radius of 100mm and a thickness of 2mm. Laser-assisted shearing and spinning, the fillet radius r of the rotary wheel 13 is 5 mm.

[0111] Step S1: Spinning process parameter design, according to 2024 aluminum alloy, select the feed rate f as 1㎜ / r, and determine the radius R of the blank laser irradiation spot 18 according to the feed rate f and the radius of the round corner of the rotary wheel 13 5㎜ j It is 2.5㎜; according to the diameter of the small end of the 2024 aluminum alloy product, the constant linear velocity V of the mandrel for shearing and spinning is determined to be 100㎜ / s; according to the aluminum alloy material, the forming temperature is 300°C, and the YLR produced by the matching IPG company is used -1500 single-mode resonant laser tra...

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Abstract

The invention provides a laser-assisted shearing spinning device and a forming method. The laser-assisted shearing spinning device comprises a spinning assembly and a laser adjusting assembly, whereinthe laser adjusting assembly comprises a laser device, the laser device is mounted on the spinning assembly through an adjustable connecting assembly, the laser device is used for irradiating a workpiece to be machined, the irradiation position of the laser device on the workpiece to be machined can be corrected through the adjustable connecting assembly, and the spinning assembly is used for spinning the workpiece to be machined. According to the laser-assisted shearing spinning device, the structural design is refined, a laser heat source is accurately input, spinning machining of a small half-cone-angle cylinder can be achieved with a multi-pass or one-pass technology, and the problem of difficulty in forming of the metallic small half-cone-angle thin-walled cylinder which is difficultto deform is solved; and compared with the prior art that only the laser heating circumferential position of the plate is determined, through combination of radial and circumferential positioning with accurate regulation and control of the heating position of the plate, simultaneous heating of a stretch bending area and a shearing area can be achieved, a laser heat source can be accurately loadedto the whole deformation area, and a better forming machining effect is achieved.

Description

technical field [0001] The invention relates to the technical field of metal plate spinning forming, in particular to a laser-assisted shearing spinning device and a forming method. Background technique [0002] Lightweight alloy conical thin-walled components are a typical product widely used in aerospace vehicles. Currently, multi-pass shearing and spinning processes are used to complete the integral forming of such high-precision equal-wall-thickness thin-walled components. Due to the severe work hardening of materials caused by multi-pass cold shear spinning, the hard-to-deform light alloy materials will crack, resulting in processing failure, and the interspersed annealing process will bring long process chains, poor geometric accuracy of parts, and microstructure. Difficult to control etc. [0003] Shear spinning is to apply a force load to a certain point on the sheet through the rotary wheel, and the sheet has a strong plastic flow in a small local area, and the thi...

Claims

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Application Information

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IPC IPC(8): B21D22/16B21D43/28B21D37/16
CPCB21D22/16B21D37/16B21D43/287
Inventor 于忠奇王凤琪周宇
Owner SHANGHAI JIAO TONG UNIV
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