Process device for producing freshly squeezed ancient brown sugar

A process device, brown sugar technology, applied in sucrose production, sugar production, sugar products, etc., can solve the problems of substandard hygiene, unsanitary, destruction of forest resources, etc.

Inactive Publication Date: 2020-07-31
杨兴会
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

3. Long-term boiling destroys the organic matter and nutrients in sugarcane juice, such as amino acids; adding harmful substances such as: the carcinogenic acrylamide will be produced when the sugar solution reaches 223°C
4. Cooking with an open fire requires a lot of fuel such as firewood, which damages forest resources; harmful substances produced by burning also have an impact on the environment
5. The boiling and sanding are all manual, the sanitation is poor, the bacteria exceed the standard, and there are no protective measures, there is often a danger of scalding the human body
6. Sugarcane juice produces a large amount of steam during the evaporation process, and the production and operation personnel will suffer from rheumatoid arthritis, cardiovascular disease, respiratory disease, skin bursting of hands and feet, etc., which will seriously affect their health if they are in a high-temperature and high-humidity environment for a long time. Prove that even wearing protective clothing cannot avoid
7. It consumes a lot of labor, low efficiency and high energy consumption, unhygienic, unsafe, wastes resources and pollutes the environment
However, there are many problems in the traditional brown sugar sugar making process and equipment, such as backward equipment, low production capacity, waste of labor, potential safety hazards, substandard sanitation, uneven production based on experience, and environmental pollution.

Method used

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  • Process device for producing freshly squeezed ancient brown sugar
  • Process device for producing freshly squeezed ancient brown sugar
  • Process device for producing freshly squeezed ancient brown sugar

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0095] A process device for freshly squeezed ancient brown sugar production, including a roller press sugarcane press 1, a storage tank 2, a pump filter 3, a buffer tank 4, a delivery pump 5, and a negative pressure electromagnetic dry-wet separator connected in sequence 6. Secondary electromagnetic evaporator 7. Continuous molding machine 8, of which:

[0096] (1): Roller type sugarcane squeezer 1 is a six-roller sugarcane squeezer, such as figure 2 As shown: there are two auxiliary feed rollers 14 at the front of the press body. The two auxiliary feed rollers are distributed up and down and have a feed gap between them. The feed gap is located behind the feed inlet: the auxiliary feed rollers located below Feeding pressure roller 15 is arranged at the rear and lower part of the upper part, and a skin-breaking pressure roller 16 is arranged at the rear and lower part of the auxiliary feeding roller at the top, and the skin-breaking pressure roller is located at the rear uppe...

Embodiment 2

[0124] Use the processing device in embodiment 1 to carry out the production of freshly squeezed ancient method brown sugar, comprise the following steps:

[0125] (1) Juicing: Put the sugarcane into a disinfection car for routine disinfection, then send the sterilized sugarcane into a sugarcane press for juice extraction, and transport the collected sugarcane juice to a storage tank for later use.

[0126] (2) Filtration: after step (1) finishes, open vacuum pump 1, and vacuum pump 1 produces suction, and under the effect of suction, sugarcane juice in the holding tank is transported to one and / or two airtight pump pressure filtrations through separating valve tank, and carry out negative pressure filtration under the action of the filter screen in it; the impurity-free sugarcane juice obtained after filtration continues to flow out from the outlet of the pump filter tank under the suction of the vacuum pump I, and then pumped by the vacuum pump I Cache in the cache jar;

[...

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Abstract

The invention discloses a process device for producing freshly squeezed ancient brown sugar. The device comprises a rolling type sugarcane squeezer, a containing tank, a pump pressure filter, a buffertank, a conveying pump, a negative pressure electromagnetic dry-wet separator, a secondary electromagnetic evaporator and a continuous forming machine which are connected in sequence; the sugarcane is sent into a disinfection vehicle to be disinfected and then sent into the rolling type sugarcane squeezer to be squeezed, and sugarcane juice is sequentially subjected to pumping filtration, dry-wetseparation concentration, electromagnetic evaporation secondary concentration and continuous forming and mold overturning to obtain a brown sugar product. During dry-wet separation and concentration,the vacuum pump sucks away steam generated in the evaporation and concentration process, and the steam is sequentially filtered, condensed and filled to obtain filled distilled water. The invention can better protect and develop the ancient brown sugar sugar making technology, and can meet the requirements of safety, sanitation, high efficiency, adaptation to the age and modern market for endowing food with health and safety.

Description

technical field [0001] The invention relates to a process device for producing brown sugar, in particular to a process device for producing freshly squeezed ancient brown sugar, and belongs to the technical field of brown sugar production equipment. Background technique [0002] The ancient brown sugar is boiled with nine or ten consecutive pots, direct air stove and wood fire. Through the process of squeezing juice, sedimentation, foaming, filtering, driving water, shaking ladle, sanding, forming and other processes, it has experienced "five squeezes, three filters, two Floating and sinking", the cooking time is as long as 6 to 8 hours before it is formed. The traditional craftsmanship of ancient brown sugar requires a high level of experience for the sugar cooker, and the whole process requires the close cooperation of multiple people. The juicing process requires three people to squeeze the juice continuously; fire control is the key to the success of a pot of sugar, and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C13B10/06C13B20/16C13B25/00C13B50/00
CPCC13B10/06C13B20/16C13B25/00C13B50/00
Inventor 杨兴会
Owner 杨兴会
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