Non-contact nondestructive testing method and non-contact nondestructive testing device for thermal insulation temperature of thermal barrier coating

A thermal barrier coating, non-contact technology, applied in measurement devices, radiation pyrometry, material thermal development, etc., can solve the problems of uncertainty, difficult to change gas characteristics, difficult to meet complex profile blade measurement, etc. To achieve the effect of strong applicability

Active Publication Date: 2020-06-02
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of coating surface heating means, radiation heating in the furnace is used, which is different from the heat transfer mode of the actual hot plate gas convection, supplemented by high-temperature radiation; in terms of testing means, the heat conduction of the armored shell has a certain delay, and the thermocouple itself It will affect the airflow field and temperature field on the surface of the coating and the substrate side, resulting in delay and uncertainty in the test data;
In terms of the test environment, it is difficult to change the gas characteristics, the interaction between coating insulation and gas film holes cannot be considered, and the actual blade service conditions such as calcium magnesium silicon o...

Method used

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  • Non-contact nondestructive testing method and non-contact nondestructive testing device for thermal insulation temperature of thermal barrier coating
  • Non-contact nondestructive testing method and non-contact nondestructive testing device for thermal insulation temperature of thermal barrier coating

Examples

Experimental program
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Effect test

Embodiment 1

[0047] like figure 1 As shown, the DD6 nickel-based single crystal superalloy with a diameter of 25.4 mm and a thickness of 2.5 mm was used as the substrate, and a NiCoCrAlY metal bonding layer with a thickness of 120 μm was prepared on the surface of the superalloy substrate by low-pressure plasma spraying technology. Technology Prepare an 8YSZ ceramic thermal insulation top layer with a thickness of 250 μm on the surface of the metal bonding layer, and use the above-mentioned superalloy sheet with a thermal barrier coating as the thermal barrier coating sample 1 of the superalloy substrate to be tested.

[0048] The oxyacetylene flame gun is used as the surface heating device 2 of the thermal barrier coating ceramic heat insulation top layer, and the oxyacetylene flame is used to heat the surface of the thermal barrier coating ceramic heat insulation layer to simulate the effect of high temperature gas on the blade surface thermal barrier coating in the actual service environ...

Embodiment 2

[0051] Firstly, using the equiaxed nickel-based superalloy with a diameter of 25.4 mm and a thickness of 2.5 mm as the substrate, a NiCoCrAlY metal bonding layer with a thickness of 120 μm was prepared on the surface of the superalloy substrate by low-pressure plasma spraying technology, and an electron beam physical vapor phase The 8YSZ ceramic thermal insulation top layer with a thickness of 200 μm was prepared on the surface of the metal bonding layer by deposition method, and the above-mentioned superalloy sheet with thermal barrier coating was used as the superalloy component with thermal barrier coating.

[0052] Use an oxyacetylene flame gun as the surface heating device 2 of the ceramic heat insulation top layer of the thermal barrier coating, use a compressed air gun to cool the surface of the superalloy substrate with a thermal barrier coating, and obtain a theoretical heat insulation temperature of 200°C by adjusting the cooling air flow rate. conditions for experime...

Embodiment 3

[0055] Firstly, using the directionally solidified nickel-based superalloy with a diameter of 25.4 mm and a thickness of 2.5 mm as the substrate, a NiCoCrAlY metal bonding layer with a thickness of 150 μm was prepared on the surface of the superalloy substrate by low-pressure plasma spraying technology. 8YSZ ceramic thermal insulation top layer with a thickness of 500 μm was prepared on the surface of the metal bonding layer, and the above-mentioned superalloy sheet with thermal barrier coating was used as a superalloy component with thermal barrier coating.

[0056] The oxyacetylene flame gun is used as the surface heating device of the thermal barrier coating ceramic heat insulation top layer, and the oxyacetylene flame is used to heat the surface of the thermal barrier coating ceramic heat insulation layer to simulate the effect of high temperature gas on the blade surface thermal barrier coating in the actual service environment. Thermal shock: using a compressed air gun as...

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Abstract

The invention discloses a non-contact nondestructive testing method and a non-contact nondestructive testing device for thermal insulation temperature of a thermal barrier coating. The method belongsto the technical field of nondestructive testing, and comprises the following steps: simulating a real service environment, heating the surface of a ceramic layer of the thermal barrier coating, cooling a high-temperature alloy matrix surface, and measuring the temperatures of a ceramic top layer of a high-temperature alloy component with the thermal barrier coating and the interface between the back surface of the ceramic layer and a metal bonding layer by using an infrared thermometer. Compared with an existing thermocouple contact temperature testing technology, the method has the advantages that non-contact measurement is achieved, so an original gas flow field and an original temperature field on the surface of the thermal barrier coating and in an air channel of the hollow blade arenot affected; temperature testing response is fast, the testing process is simple, and the method is high in practicability.

Description

technical field [0001] The invention belongs to the technical field of non-destructive testing, and relates to an infrared temperature testing method, in particular to a non-contact non-destructive testing method and device for the heat insulation temperature of a thermal barrier coating. Background technique [0002] Thermal barrier coatings (TBCs: Thermal Barrier Coatings) are widely used in aero-engine and gas turbine superalloy hot-end parts for high-temperature heat insulation protection for superalloy parts, and can significantly improve the conversion efficiency of aero-engines and gas turbines. The thermal barrier coating is composed of a metal bonding layer and a ceramic heat-insulating top layer. The main component of the metal bonding layer is MCrAlY (M=Ni, Co) or NiAlPt, which mainly plays a role in resisting high-temperature oxidation and relieving the ceramic heat-insulating top layer and high-temperature alloy. The effect of mismatching thermophysical properti...

Claims

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Application Information

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IPC IPC(8): G01N25/20G01J5/00
CPCG01N25/20G01J5/00G01J2005/0077
Inventor 李长久雒晓涛杨冠军
Owner XI AN JIAOTONG UNIV
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