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A kind of electrostatic filter material with flame retardant function and its preparation method and application

A functional and electrostatic technology, which is applied in the field of electrostatic filter materials and its preparation, can solve problems such as hidden dangers in quality, disordered arrangement and orientation of fibers in short-fiber aggregate components, and inability to cope with environmental protection supervision, etc., and achieve high mechanical strength and stiffness. The performance is stable and reliable, and the production process is green and environmentally friendly.

Active Publication Date: 2021-12-03
上海精发实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Short-fiber dry-laid aggregates are mostly made of polyester staple fibers and low-melting point staple fibers blended and then hot-melted and reinforced. It is prone to heat shrinkage and large deformation due to re-melting of low melting point fibers;
[0007] 2. Wet-process staple fiber aggregates have an imminent quality hazard in the automotive manufacturing application industry that increasingly emphasizes VOC control due to the toxic odor emitted;
[0008] 3. The short-fiber dry-process and wet-process aggregates have a small rebound deformation after pleating, which is not conducive to the assembly and removal of automotive air-conditioning filters;
[0009] 4. The fiber arrangement and orientation of short-fiber aggregate components are disordered, and the appearance color is dark after molding, and the fabric style aesthetics is poor;
[0010] 5. Short-fiber aggregates are mostly impregnated with flame-retardant mother liquor and tenter-dried to achieve flame-retardant properties. The process is difficult and easy to change color. More importantly, this process cannot cope with increasingly stringent environmental protection supervision.

Method used

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  • A kind of electrostatic filter material with flame retardant function and its preparation method and application
  • A kind of electrostatic filter material with flame retardant function and its preparation method and application
  • A kind of electrostatic filter material with flame retardant function and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0065] The polyolefin polymer in component A is PE masterbatch, with a melting point of 130-135°C. At the same time, 1.5wt% of the total mass of the cortex raw material components is mixed into the PE masterbatch of component A with a functional medium with electricity storage function; B The polyester polymer of the component is a flame-retardant PET polyester chip, the intrinsic viscosity is 0.60-0.69dl / g, the melting point is 235-255°C, and the oxygen index exceeds 28.0%. The mass ratio of the raw material component of the skin layer and the raw material component of the core layer is 50%:50%.

[0066] In this embodiment, the functional medium with electricity storage function includes the following raw material components and parts by weight:

[0067]

[0068] The functional medium with electricity storage function is obtained by blending and granulating various raw material components.

[0069] The melt index of the polyethylene chips is 20 g / 10 min.

[0070] The hin...

Embodiment 2

[0078] The polyolefin polymer of component A is PE masterbatch, with a melting point of 130-135°C, and at the same time, 1.5wt% of the total mass of the cortex raw material components is mixed into the PE masterbatch of component A with a functional medium with electricity storage function; Component B includes 94wt% semi-dull polyester chips, intrinsic viscosity 0.65dl / g, melting point 259°C, 6wt% halogen-free flame-retardant masterbatch, which is flame-retardant PET polyester chips, Its thermal decomposition temperature is higher than 375°C, its volatile matter (105°C / 2hr) is less than 0.5%, and its effective flame-retardant components are ≥50%. The mass ratio of component A and component B is 50%:50%.

[0079] In this embodiment, the functional medium with electricity storage function includes the following raw material components and parts by weight:

[0080]

[0081] The functional medium with electricity storage function is obtained by blending and granulating variou...

Embodiment 3

[0092] The polyolefin polymer of component A is PE masterbatch, with a melting point of 130-135°C, and at the same time, 1.0wt% of the total mass of the cortical raw material components is mixed with PE masterbatch of component A; The polyester polymer is a flame-retardant PET polyester chip, with an intrinsic viscosity of 0.60-0.69dl / g, a melting point of 235-255°C, and an oxygen index exceeding 28.0%. The mass ratio of component A and component B is 40%:60%.

[0093] In this embodiment, the functional medium with electricity storage function includes the following raw material components and parts by weight:

[0094]

[0095] The functional medium with electricity storage function is obtained by blending and granulating various raw material components.

[0096] The melt index of the polyethylene chips is 20 g / 10 min.

[0097] The hindered amine light stabilizer is the hindered amine light stabilizer 944.

[0098] During the manufacturing process, the metering pump spee...

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Abstract

The invention provides an electrostatic filter material with flame-retardant function and its preparation method and application. The preparation method includes the following steps: 1) Melt spinning: use A component and B component to form a sheath core after melt spinning Continuous bicomponent composite filament of structure, wherein component A includes at least polyolefin polymer and functional medium with electricity storage function, component B includes at least polyester polymer and functional medium with flame retardant effect or group B Divided into polyester polymers with flame retardant properties; 2) Web formation: continuous skin-core structure bi-component composite filaments are divided into webs; 3) Reinforcement molding: hot air fusion bonding is used to form a double group 4) High-voltage electrostatic treatment: charge the two-component spunbond material. In this application, the electrostatic filter material is a single-layer medium-high-efficiency filter material, which can achieve the same filtration performance as the composite filter material, and can meet the flame-retardant standard FMVSS302 of the US automotive interior materials and the Chinese GB8410 standard.

Description

technical field [0001] The invention relates to a non-woven fabric, in particular to an electrostatic filter material with flame-retardant function and its preparation method and application. Background technique [0002] In the field of air filtration such as vehicle air conditioners and fresh air purification, the mainstream technology and medium and high-efficiency filtration products in the domestic and foreign markets are mainly melt-blown fine filter materials or electrostatic cotton filter materials, which are bonded by glue or ultrasonic bonding or high temperature and high pressure. , compounded with non-woven skeleton reinforcement materials to meet the standards and requirements of different grades of medium-efficiency filtration. [0003] Among the conventional medium and high-efficiency filter materials of F and H grades, the products of the above-mentioned melt-blown composite skeleton materials are also used at home and abroad, and composite filter materials a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D50/00
CPCB01D50/00
Inventor 杨占元陈立东陈连忠徐克勤陈致帆柏国清朱德洪高丰和吴建军
Owner 上海精发实业有限公司
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