Production process for multiple stranded electrodes for maritime work

A multi-strand welding wire and production process technology, applied in welding medium, manufacturing tools, welding equipment, etc., can solve problems such as inability to apply marine engineering, lack of corrosion resistance, complex structure of twisted welding wire, etc., and achieve surface quality Consistent, consistent cleanliness, high welding process matching effect

Active Publication Date: 2020-04-17
JIANGYIN FASTEN STAINLESS STEEL PROD CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Compared with the single-stranded welding wire, the structure of the multi-strand stranded welding wire is complicated, and it is difficult to ensure the surface quality and cleanliness. The corrosion resistance of the welding seam of the welding wire puts forward higher requirements
[0004] Chinese patent CN101559543A discloses a multi-strand stranded welding wire, in which multiple strands of solid-cored welding core and flux-cored welding wire are mixed and twisted together, or multiple strands of flux-cored welding wire are twisted together to obtain a larger penetration depth, Fusion width, or wide and thick surfacing layer, but it does not have corrosion resistance, so it cannot be used in the field of marine engineering

Method used

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  • Production process for multiple stranded electrodes for maritime work
  • Production process for multiple stranded electrodes for maritime work
  • Production process for multiple stranded electrodes for maritime work

Examples

Experimental program
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Effect test

Embodiment

[0032] S1: Select φ5.5mm stainless steel wire rod, its chemical composition is: C≤0.02%, Si≤0.65%, Mn: 1.0%-2.5%, P≤0.03%, S≤0.03%, Ni: 12.00%-14.00 %, Cr: 24.00%-25.00%, Cu≤0.75%, Mo≤0.75%, and the balance is Fe.

[0033] S2: Film treatment, immerse the φ5.5mm stainless steel wire rod selected in S1 in the film treatment solution at 80°C for 30 minutes. The film treatment solution is an aqueous solution of potassium sulfate and calcium sulfate with a concentration of 20wt%. After soaking, take it out and put it in the warm air Dry in the furnace, the drying temperature is 230°C, the drying time is 100min, and the surface of the steel wire is dry before use.

[0034] S3: Rough drawing, the φ5.5mm stainless steel wire rod treated with the S2 film is drawn through 7 passes at a speed of 250m / min through the pay-off frame, and calcium-based lubricant powder (stearic acid) is used in all passes. Calcium and potassium sulfate mixture), the drawing specifications of each pass are 5...

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Abstract

The invention relates to a production process for multiple stranded electrodes for maritime work. The production process comprises the following steps: skin film treatment, rough drawing, solid-solution treatment, fine drawing, cleaning and drying, stranding, and rope twisting, wherein single strand of the multiple stranded electrodes is formed by spirally twisting multiple peripheral monofilaments around a central filament, and multiple stranded electrodes are spirally twisted from single strands around the center; in a welding process, the multiple stranded electrodes, compared with a singlestranded electrode, can feed filaments to a weld pool quicker, so that a spiral arc is formed by automatic rotation, and therefore, the weld pool is stirred in real time, and refining of welding seamcrystal and escape of gas in welding seams are facilitated. Meanwhile, on the basis of controlling chemical components of a welding wire raw material, the surface quality and cleanliness of the multiple stranded electrodes produced by the process are basically consistent with those of single stranded electrode, so that use requirements of a marine environment can be met.

Description

technical field [0001] The invention belongs to the technical field of production and processing of metal wires, and in particular relates to a production process of multi-strand stranded welding wire for marine engineering. Background technique [0002] Stranded welding wire has the advantages of heat input, high cladding rate, uniform chemical composition of surfacing metal, excellent structure and performance, especially the significantly reduced cost of surfacing welding, and has excellent application and promotion prospects. At present, the stranded welding wire is mostly single-strand structure, mainly because the welding wire has high requirements for surface quality and cleanliness, so as to ensure the stability of the weld seam of the stranded welding wire after welding. Multi-strand welding wire is formed by helically twisting multiple single wires according to a certain structure. Due to the diversity of parameters such as the structure, twist length, and strandin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/30B23K35/40B23K35/18
CPCB23K35/3053B23K35/40B23K35/0283
Inventor 徐钦华李明扬李超群朱建新陈靛宗永
Owner JIANGYIN FASTEN STAINLESS STEEL PROD CO LTD
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