Foamed ceramic and ceramic composite integrated brick and preparation method thereof
A technology of ceramic composite and foamed ceramics, applied in ceramic products, ceramic molding machines, ceramic material production and other directions, can solve the problems of material damage, easy water absorption, etc., and achieve the effects of low cost, simple process and good economic benefits
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[0032] The invention provides a foam ceramic-ceramic composite integrated brick and a preparation method thereof. The tailings slag of Zhongtiao Mountain and the bottom sludge of the Xunsi River, which destroy the ecological environment, pollute the groundwater quality and occupy a large amount of land resources, are respectively subjected to impurity removal, cleaning, drying, crushing, grinding and screening to obtain two corresponding powders , then add a small amount of calcium carbonate powder (or calcium sulfate, calcium nitrate, etc.) and low-temperature frit powder after the above-mentioned two powders are proportioned according to different mass fractions. The low-temperature frit powder plays the role of fluxing and reducing the sintering temperature during the sintering process; calcium carbonate powder (or calcium sulfate, calcium nitrate and other substances) is easy to foam under high-temperature calcination and can play the role of foaming agent. Add the above b...
Embodiment 1
[0037] (1) Raw material preparation: crush the tailings slag of Zhongtiao Mountain by jaw crusher and send it to Raymond Mill for grinding to obtain 50-100um slag powder, then send it to a special ash storage tank for standby; Cleaning, impurity removal, drying, crushing, grinding, and sieving to obtain 20-50um powder, which is also sent to a special ash storage tank for standby.
[0038] (2) Batch material 1 preparation: the percentage by weight of various raw material ratios is as follows: 65% of Zhongtiaoshan tailings slag powder, 10% of Xunsi river bottom mud powder; 22% of low-temperature frit powder, 3% of industrial calcium nitrate powder %, and then the above-mentioned prepared materials were sent to the ball mill and mixed for 120 minutes to obtain batch one.
[0039] (3) Batch material 2 preparation: the percentage by weight of various raw material ratios is as follows: 67% of Zhongtiaoshan tailings slag powder, 10.3% of Xunsi river bottom mud powder; 22.7% of low-te...
Embodiment 2
[0043] (1) Raw material preparation: crush the tailings slag of Zhongtiao Mountain by jaw crusher and send it to Raymond Mill for grinding to obtain 50-100um slag powder, then send it to a special ash storage tank for standby; Cleaning, impurity removal, drying, crushing, grinding, and sieving to obtain 20-50um powder, which is also sent to a special ash storage tank for standby.
[0044] (2) Batch material 1 preparation: the percentage by weight of various raw material ratios is as follows: 45% of Zhongtiaoshan tailings slag powder, 30% of mud powder at the bottom of Xunsi River; 15% of low-temperature frit powder, 10% of industrial calcium sulfate powder %, then the above-mentioned prepared materials were sent to the ball mill and mixed for 60 minutes to obtain batch one.
[0045] (3) Batch material 2 preparation: the percentage by weight of various raw material ratios is as follows: 50% of Zhongtiaoshan tailings slag powder, 33% of Xunsi river bottom mud powder; 16.7% of lo...
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