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Aging-resistant ceramic insulator and preparation method thereof

A ceramic insulator, anti-aging technology, applied in the direction of insulators, electrical components, circuits, etc., can solve the problems of accelerated aging rate, pollution flashover, ice flashover, etc., and achieve the effects of reducing aging rate, good reflection, and improving cooling rate

Active Publication Date: 2019-10-18
江西誉鹏电气集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When the ceramic insulators in the prior art are used outdoors, the running insulators are always affected by various pollution sources in the atmosphere, which accelerates the aging rate, and is prone to pollution flashover and ice flashover

Method used

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  • Aging-resistant ceramic insulator and preparation method thereof
  • Aging-resistant ceramic insulator and preparation method thereof
  • Aging-resistant ceramic insulator and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Such as figure 1 As shown, an aging-resistant ceramic insulator includes a zirconia substrate 1. The zirconia substrate 1 is sequentially provided with a 2mm adsorption layer 2, a 1mm hydrophobic layer 3, and a 1mm reflective layer 4 from the inside to the outside. The reflective layer is wavy. shape, during specific implementation, adopt a mold with a wavy shape to fix the mould, or other methods of the prior art to be coated in a wavy shape;

[0034] A method for preparing the aging-resistant ceramic insulator as described above, comprising the following steps:

[0035] S1: Preparation of zirconia matrix 1: 8 parts of kaolin, 3 parts of quartz ore, 2 parts of hydromica, 40 parts of boehmite, 10 parts of zircon, 5 parts of feldspar, and 3 parts of waste porcelain in parts by weight Add a ball mill to grind for 2 hours, and pass through a 100-mesh sieve to obtain a zirconia matrix powder;

[0036] S2: Prepare bonding solution: Add 1 part of carboxymethyl cellulose to ...

Embodiment 2

[0046] Such as figure 1 As shown, an aging-resistant ceramic insulator includes a zirconia substrate 1. The zirconia substrate 1 is provided with a 3mm adsorption layer 2, a 2mm hydrophobic layer 3, and a 1mm reflective layer 4 in sequence from the inside to the outside. The reflective layer is a wave shape;

[0047] A method for preparing the aging-resistant ceramic insulator as described above, comprising the following steps:

[0048] S1: Preparation of zirconia matrix 1: 10 parts of kaolin, 5 parts of quartz ore, 6 parts of hydromica, 45 parts of boehmite, 12 parts of zircon, 8 parts of feldspar, and 4 parts of waste porcelain in parts by weight Add a ball mill to grind for 3 hours, and pass through a 150-mesh sieve to obtain a zirconia matrix powder;

[0049] S2: Preparation of bonding solution: Add 2 parts of carboxymethyl cellulose to 90 parts of acetone, then add it to the zirconia matrix powder by high-pressure spraying method, and stir at the same time at a stirring...

Embodiment 3

[0059] Such as figure 1 As shown, an aging-resistant ceramic insulator includes a zirconia substrate 1. The zirconia substrate 1 is sequentially provided with a 4mm adsorption layer 2, a 3mm hydrophobic layer 3, and a 2mm reflective layer 4 from the inside to the outside. The reflective layer is a wave shape;

[0060] A method for preparing the aging-resistant ceramic insulator as described above, comprising the following steps:

[0061] S1: Preparation of zirconia matrix 1: 12 parts of kaolin, 7 parts of quartz ore, 9 parts of hydromica, 50 parts of boehmite, 15 parts of zircon, 10 parts of feldspar, and 5 parts of waste porcelain in parts by weight Add a ball mill to grind for 4 hours, and pass through a 200-mesh sieve to obtain a zirconia matrix powder;

[0062] S2: Preparation of bonding solution: Add 2 parts of carboxymethyl cellulose to 90 parts of acetone, then add it to the zirconia matrix powder by high-pressure spraying method, and stir at the same time at a stirri...

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Abstract

The invention discloses an aging-resistant ceramic insulator. The aging-resistant ceramic insulator comprises a zirconium oxide substrate, and the zirconium oxide substrate is provided with an adsorption layer with a thickness of 2-4 mm, a hydrophobic layer with a thickness of 1-3 mm, and a light reflecting layer with a thickness of 1-2 mm from the inside to the outside in sequence; the adsorptionlayer comprises the following raw materials, in parts by weight: 20-30 parts of organosilane, 1-3 parts of a dispersant, 5-10 parts of oyster shell powder, 1-5 parts of n-butyl acetate, and 50-100 parts of a solvent A; and the light reflecting layer comprises the following raw materials, in parts by weight: 5-10 parts of glass microbeads, 1-5 parts of titanium dioxide, and 50-100 parts of a solvent B. The invention also discloses a preparation method of the aging-resistant ceramic insulator. The method provided by the invention effectively reduces an accumulation amount of dirt on the surfaceof the insulator, and improves pollution flashover resistance and icing flashover resistance, and the insulator has excellent aging resistance.

Description

technical field [0001] The invention relates to the field of insulators, in particular to an aging-resistant ceramic insulator and a preparation method thereof. Background technique [0002] An insulator is a device installed between conductors of different potentials or between a conductor and a component at ground potential, capable of withstanding voltage and mechanical stress. It is a special insulation control that can play an important role in overhead transmission lines. Insulators were mostly used on utility poles in the early years, and gradually developed into high-voltage wire connection towers where many disc-shaped insulators were hung at one end. It was used to increase the creepage distance and was usually made of glass or ceramics. [0003] When the ceramic insulators in the prior art are used outdoors, the running insulators are always affected by various pollution sources in the atmosphere, which accelerates their aging rate and is prone to pollution flash...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/48C04B35/622C04B41/89H01B17/38H01B17/42H01B17/50H01B19/00
CPCC04B35/48C04B35/622C04B41/52C04B41/89H01B17/38H01B17/42H01B17/50H01B19/00C04B41/4905C04B41/46C04B41/50C04B41/5022C04B41/5072
Inventor 邓国鹏邓保根
Owner 江西誉鹏电气集团有限公司
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