170TDSN printing rotary screen, preparation method and application thereof

A printing rotary screen and mesh technology, applied in printing, printing presses, rotary printing presses, etc., can solve the problems of insufficient penetration effect, affecting printing level, low printing speed, etc., and achieve uniform and delicate color and excellent printing. Good quality and printing effect

Pending Publication Date: 2019-09-27
SHANDONG TONGDA PRINTING SYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Flat screen printing is a screen frame type, and the printing speed is generally 10~30 m / min, so the production efficiency is low, and printing is prone to printing on textiles, which affects the overall printing level
[0004] Digital printing can carry out intelligent color matching. By controlling the ink droplet size of the inkjet printing head, it is easy to control the printing line and dot fineness. , its stable production maximum printing speed is 40m / min, the production efficiency is low, and the consumption of equipment and ink consumables is large, and the maintenance cost of the inkjet head is high. Therefore, for the printing of fine lines, halftones and uniform blocks, The production cost of digital printing is too high
[0005] At present, the rotary screen printing method is used to print fine lines, halftones and uniform block patterns using a 155 printing rotary screen. The thinnest line printed by it is 164µm, but the opening rate is low, about 10%, and the color paste The fluidity through the mesh is poor. When printing halftones, some dots cannot achieve the required penetration effect, which may easily cause the loss of dots and poor color. When printing a uniform block surface, it is easy to have whitening phenomenon, so it is necessary to use a higher Large scraper pressure can achieve the desired penetration effect, but at a high printing speed, the high scraper pressure is likely to cause the deformation of the printing screen during printing, and the problem of inaccurate printing will affect the printing effect

Method used

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  • 170TDSN printing rotary screen, preparation method and application thereof
  • 170TDSN printing rotary screen, preparation method and application thereof
  • 170TDSN printing rotary screen, preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] Embodiment 1: A kind of preparation method of 170TDSN printing cylinder screen

[0056] Include the following steps:

[0057] (1) Production of tire mold

[0058] It includes the following steps: seamless steel pipe turning, nickel plating, copper plating, 170-mesh mesh rolling, chrome plating, embedding insulating glue, curing, and polishing.

[0059]The polishing process is to ensure the narrow width of the ribs on the tire mold. A pneumatic polishing machine is used, and a polishing belt with a polishing pressure of 0.15~0.2Mpa and a particle size of 3µ is used for polishing to ensure that the ribs on the tire mold are even and wide. up to 8 µm.

[0060] (2) Primary plating

[0061] Use the 170-mesh tire mold with a rib width of 8µm as the cathode, and perform one electroplating in the primary electroplating tank, and use 140~150AH (140~150AH / m 2 ), and strictly control the plating thickness at 28 μm, so as to electroplate a single mesh with a porosity of 30.5% a...

Embodiment 2

[0083] Include the following steps:

[0084] (1) The production of the tire mold includes the following steps: seamless steel pipe processing, nickel plating, copper plating, 170 mesh mesh rolling, chrome plating, embedding insulating glue, curing, and polishing.

[0085] The polishing process is to ensure the narrow width of the ribs on the tire mold. A pneumatic polishing machine is used, and a polishing belt with a polishing pressure of 0.15~0.2Mpa and a particle size of 3µ is used for polishing to ensure that the ribs on the tire mold are even and wide. Equal to 10µm.

[0086] (2) Primary plating

[0087] Use the 170-mesh tire mold with the rib width equal to 10µm as the cathode, and perform one electroplating in the primary electroplating tank, and use 140~150AH (140~150AH / m2) per square meter of electroplating area 2 ), strictly control the plating thickness at 28 μm, and electroplate a single mesh with a porosity of 28% and a pore diameter of 79 μm. This electroplati...

Embodiment 3

[0109] Include the following steps:

[0110] (1) The production of the tire mold includes the following steps: seamless steel pipe processing, nickel plating, copper plating, 170 mesh mesh rolling, chrome plating, embedding insulating glue, curing, and polishing.

[0111] The polishing process is to ensure the narrow width of the ribs on the tire mold. A pneumatic polishing machine is used, and a polishing belt with a polishing pressure of 0.15~0.2Mpa and a particle size of 3µ is used for polishing to ensure that the ribs on the tire mold are even and wide. Equal to 9µm.

[0112] (2) Primary plating

[0113] Use the 170-mesh tire mold with a rib width equal to 9µm as the cathode, and perform one electroplating in the primary electroplating tank, and use 140~150AH (140~150AH / m 2 ), strictly control the plating thickness at 28μm, and electroplate a single mesh with a porosity of 29.5% and a pore diameter of 81μm. This electroplating process is an ordinary nickel electroplatin...

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Abstract

The invention provides a 170TDSN printing rotary screen. The number of meshes is 170, and the open porosity is 18%-28%; and the thickness is 100-115[mu]m. The invention further provides a preparation method and the application of the printing rotary screen. According to the 170-mesh printing rotary screen prepared with the preparation method, during printing of fine lines and halftone fine patterns, the printed finest line is 149 [mu]m, and the printing is seamless; compared with a common 155M printing rotary screen for the fine line and halftone and uniform block patterns, the 170TDSN printing rotary screen has the advantages that paste can be transferred onto the surface of cloth by adopting lower scraper pressure, and the deformation of the printing rotary screen is avoided; and finally the features of accurate alignment, uniform and fine color and good halftone transition effect are achieved. The scraper pressure can be reduced by 50% for the same paste viscosity; when the 170TDSN printing rotary screen prepared with the preparation method is applied to printing of uniform block surfaces, the printed color is more uniform, and no unfinished phenomenon exists.

Description

technical field [0001] The invention relates to a 170TDSN printing rotary screen, a preparation method and an application thereof, and belongs to the technical field of textile printing. Background technique [0002] In order to improve market competitiveness, printing and dyeing enterprises need to continuously improve printing grades and production efficiency, so the proportion of fine lines, halftone printing and uniform block printing is getting higher and higher. [0003] As we all know, flat screen printing is suitable for printing high-precision patterns. The printed patterns have a strong three-dimensional effect, clear pattern outlines, rich colors and full layers. However, when printing fine patterns such as dot lines and halftones, considering the production cost and ease of operation, flat screen printing generally adopts a high-mesh screen with a mesh size of 140-160, and its thickness is generally 70 µm. It is 110~118µm, the wire diameter width is 53µm on aver...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D3/16C25D5/14C25D7/00B41F15/38
CPCB41F15/38C25D3/16C25D5/14C25D7/00
Inventor 魏福彬苏窈张沛海张光德
Owner SHANDONG TONGDA PRINTING SYST CO LTD
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