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Heap foam concrete and construction method thereof

A technology of foam concrete and stacking, which is applied in the field of construction, can solve the problems of unfavorable high-efficiency construction of projects, large hydration heat of pouring body, and large amount of cementitious materials, so as to reduce labor costs, change construction technology, and fully bond Effect

Pending Publication Date: 2019-07-09
NINGBO UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When foam concrete is backfilled, the foam concrete is usually stirred and mixed on site, and then filled with fluid foam concrete. However, the above-mentioned backfill projects often involve the construction of large-volume foam concrete. The amount of cementitious material in the single-sided foam concrete is large, and the heat of hydration of the pouring body is large. , the internal and external temperature difference is easy to produce temperature cracks, and the surface foam concrete loses water too quickly due to high temperature evaporation, which will cause the surface strength to decrease
In order to reduce the impact of cement hydration heat on the quality of the filling body, traditional large-volume foam concrete construction often adopts methods such as increasing the amount of mixed materials, using retarders, and pouring in blocks and layers. These measures lead to low construction efficiency and poor construction efficiency. The cycle is long, which is not conducive to the efficient construction of the project

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment

[0025] A heap foam concrete is composed of the following components in parts by weight: 38-56 parts of self-leveling foam concrete slurry and 44-62 parts of prefabricated blocks. The self-leveling foam concrete slurry is composed of the following components in parts by weight: P.O 42.5 cement 50-60 parts, fly ash 20-39 parts, polycarboxylate water reducer 0.3-0.5 parts, carboxymethyl fiber 0.3-0.5 parts of plain ether, 35-40 parts of water and 60-80 parts of foam. The self-leveling foam concrete slurry must meet the following requirements: slump 240-280mm, expansion 700-750mm, V-shaped funnel passage time 5-15s and Dry bulk density 720kg / m 3 And compressive strength 3.8-4.0MPa. The prefabricated block is a foam concrete block with a particle size of not less than 40mm in a dry state, and its shape is any one of a sphere, a spheroid (close to a sphere) or a combination of both.

[0026] The present invention is based on the prior art. The foamed concrete blocks prefabricated...

Embodiment 1

[0037] A pile of foamed concrete consists of the following components by weight fraction: 38 parts of self-leveling foamed concrete slurry and 62 parts of prefabricated blocks. The self-leveling foam concrete slurry formula is as follows by mass: P.O 42.5 60 parts of cement, 39 parts of fly ash, 0.5 part of polycarboxylate water reducer, 0.5 part of carboxymethyl cellulose ether, 35 parts of water and 80 parts of foam Parts; the prefabricated block adopts the aforementioned self-leveling foam concrete to form a particle size of 80mm and a spheroidal foam concrete block in the prefabrication plant; its construction method includes the following steps:

[0038] (1) Set template or substitute:

[0039] Set formwork or formwork substitutes in sites without natural barriers. The formwork substitutes are B07-grade foam concrete blocks with a specification of 600×300×200mm and a compressive strength of 3.6MPa provided by Ningbo Runteng Energy Saving Co., Ltd. Building walls instead ...

Embodiment 2

[0052] With the above-mentioned embodiment 1, its difference is: pile body foam concrete, is made up of following components in parts by weight: self-leveling foam concrete slurry 56 parts, prefabricated block 44 parts. The self-leveling foam concrete slurry is composed of the following components in parts by weight: 50 parts of P.O 42.5 cement, 20 parts of fly ash, 0.3 part of polycarboxylate water reducer, 0.3 part of carboxymethyl cellulose ether, water 40 parts and 60 parts of foam. The slump of the self-leveling foam concrete slurry is 280mm, the expansion is 750mm, the passing time of the V-shaped funnel is 5s and the dry density is 780kg / m 3 And compressive strength 4.0MPa.

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Abstract

The invention discloses heap foam concrete and a construction method thereof. The heap foam concrete is characterized by being prepared from 38-56 parts by weight of self-leveling foam concrete slurryand 44-62 parts by weight of a prefabricated block, wherein the self-leveling foam concrete slurry is formed by mixing and stirring cement, fly ash, a polycarboxylic acid water reducing agent, carboxymethyl cellulose ether, water and foam, and the prefabricated block is a foam concrete block with the particle size not smaller than 40 mm in a dry state and is in the shape of any one or a combination of two of spheres and sphere-like bodies; when the heap foam concrete is constructed, blocks prefabricated in advance are naturally stacked and fully filled in a site where a template or a templatesubstitute is arranged or a site with a natural barrier to form a heap; and then, the self-leveling foam concrete slurry meeting the requirements is directly poured on the surface of the heap, and heap gaps are automatically filled without vibration to form the heap foam concrete, so that the method has the advantages of reducing the manual labor cost, improving the construction efficiency, improving the construction environment and improving the pouring body quality.

Description

technical field [0001] The invention belongs to the technical field of construction, and in particular relates to a heap foam concrete and a construction method thereof. Background technique [0002] Foam concrete material has good fluidity, low density, light weight, and greater strength than conventional backfill soil, so it is often used for subway backfill, underground pipe gallery backfill, bridge and culvert backfill, light cushion of buildings, abandoned cavern filling and pipeline backfill In engineering, it has obvious technical advantages. When foam concrete is backfilled, the foam concrete is usually stirred and mixed on site, and then filled with fluid foam concrete. However, the above-mentioned backfill projects often involve the construction of large-volume foam concrete. The amount of cementitious material in the single-sided foam concrete is large, and the heat of hydration of the pouring body is large. , the internal and external temperature difference is e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/10C04B28/04E02D17/18E02D15/02E02D29/16
CPCC04B28/04E02D17/18E02D15/02E02D29/16E02D2250/0023C04B2111/40C04B2111/62C04B2201/20C04B2201/50C04B18/08C04B24/383C04B2103/302C04B38/106C04B38/0067
Inventor 温小栋张振亚冯蕾王赛赛蔡伟
Owner NINGBO UNIVERSITY OF TECHNOLOGY
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