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3D printing photosensitive resin with ultra-low volume shrinkage and preparation method thereof

A technology of volume shrinkage and photosensitive resin, which is applied in the direction of additive processing, etc., can solve the problems of few types of monomers with expansion properties, small performance impact, and high price, so as to reduce volume shrinkage, stable product performance, and reduce volume shrinkage Effect

Active Publication Date: 2022-03-18
XIHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the essential difference between inorganic fillers and organic photosensitive resins makes the two not completely compatible. Most of the time, inorganic fillers are suspended in the photosensitive resin system through high-speed dispersion, which not only has high requirements for equipment during dispersion, but also in Agglomeration, precipitation, etc. are prone to occur during use, which seriously affects the stability of the product
In some special application scenarios, inorganic fillers cannot be used at all. For example, photosensitive resins for casting require that the resin can be completely decomposed at high temperature without residues. If inorganic fillers cannot be decomposed, there will be a large amount of residues, so they cannot be used
[0006] Currently, the commonly used inert resins are aldehyde and ketone resins, high molecular weight epoxy resins, rosin resins, and vinyl chloride resins. Shrinkage. Compared with inorganic fillers, the compatibility of these inert resins with photosensitive resins is greatly improved, which has little impact on the performance of the entire system and good stability. However, the compatibility of inert resins is not as good as that of inorganic fillers. Currently, the types of inert resins that can be selected Not many, and not suitable for all photosensitive resin systems
[0007] Adding monomers with expansion properties to compensate for the curing shrinkage of photosensitive resins is another method to reduce the volume shrinkage of photosensitive resins. However, there are few types of monomers with expansion properties, and the price is high, so the large-scale application is limited.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Unfilled 3D printing photosensitive resin:

[0032] Take 600 grams of epoxy acrylate resin, 100 grams of trimethylolpropane triacrylate, 250 grams of tripropylene glycol diacrylate, and 50 grams of photoinitiator 1173, and mix them uniformly to prepare 3D printing photosensitive resin A. The volume shrinkage of the resin was 10.6%.

[0033] Filled 3D printing photosensitive resin:

[0034] Take the above 300 grams of mixed photosensitive resin and coat it on a polytetrafluoroethylene board with a coating thickness of 5mm. The cured product is peeled off, put into a pulverizer to pulverize, and then put into a ball mill to grind to nanometer level. Then take 20 grams of pulverized resin powder and add it to 80 grams of photosensitive resin A, and disperse at 3000 rpm for 20 minutes at high speed to obtain the finished 3D printing photosensitive resin.

[0035] After the test was filled, the volume shrinkage rate after the resin was cured (after 3D printing) was 5.1%, ...

Embodiment 2

[0037] Unfilled 3D printing photosensitive resin:

[0038] Take 600 grams of epoxy acrylate resin, 100 grams of trimethylolpropane triacrylate, 250 grams of tripropylene glycol diacrylate, and 50 grams of photoinitiator 1173, and mix them uniformly to prepare 3D printing photosensitive resin A. The volume shrinkage of the resin was 10.6%.

[0039]Filled 3D printing photosensitive resin:

[0040] Take the above 300 grams of mixed photosensitive resin and coat it on a polytetrafluoroethylene board with a coating thickness of 5mm. The cured product is peeled off, put into a pulverizer to pulverize, and then put into a ball mill to grind to nanometer level. Then take 30 grams of pulverized nanopowder and add it to 70 grams of resin A, and disperse at a high speed of 3000 rpm for 20 minutes to obtain a finished 3D printing photosensitive resin.

[0041] After the test filling, the volume shrinkage of the product after resin curing (after 3D printing) can be reduced by 57.6%. Th...

Embodiment 3

[0043] Unfilled 3D printing photosensitive resin:

[0044] Take 700 grams of polyurethane acrylate resin, 100 grams of trimethylolpropane triacrylate, 200 grams of 1,6 hexanediol diacrylate, and 50 grams of photoinitiator 184, and mix them uniformly to prepare 3D printing photosensitive resin A. The volume shrinkage of the resin was measured to be 8.5%.

[0045] Filled 3D printing photosensitive resin:

[0046] Take 300 grams of mixed photosensitive resin and coat A on a polytetrafluoroethylene board with a thickness of 5mm. Under a 3KW high-pressure mercury lamp, the lamp is 10 cm away from the product, and after curing for 5 minutes, peel it off from the polytetrafluoroethylene board. After curing The products are pulverized in a pulverizer, and then pulverized in a ball mill to the nanometer level. Then take 20 grams of pulverized powder and add it to 80 grams of photosensitive resin A, and disperse at a high speed of 3000 rpm for 20 minutes to obtain the finished 3D prin...

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PUM

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Abstract

The method of the present invention mainly adopts the self-filling method of 3D printing photosensitive resin material, and uses the cured product of the photosensitive resin itself as the filling material to reduce the volume shrinkage of the photosensitive resin. The method can effectively reduce the volume shrinkage rate of the radical type photosensitive resin, increase the compatibility between the filler and the original system, and improve the dispersibility and stability of the filler in the system.

Description

technical field [0001] The invention belongs to the field of functional organic polymer materials, and in particular relates to a 3D printing photosensitive resin. Background technique [0002] 3D printing technology, also known as additive manufacturing technology, is a technology based on digital files, using materials such as micron-sized metal powder, thermoplastic or liquid photosensitive resin, to construct three-dimensional objects by layer-by-layer printing. 3D printing technology has many outstanding advantages: workpieces with complex structures that cannot be produced by traditional techniques can be directly obtained from the data model, and no additional processing is required in the middle; the sample manufacturing cycle is short; material waste is small, and there is basically no leftover material; unused Materials can be reused etc. It is precisely because of these advantages that 3D printing is called the "third industrial revolution", the 21st most valuabl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F283/10C08F283/01C08F283/00C08F222/20C08F2/48B33Y70/00
CPCC08F2/48C08F283/008C08F283/01C08F283/105B33Y70/00C08F222/1025C08F222/102
Inventor 马素德赵卫宙韩锐陈君黄丽宏张建军
Owner XIHUA UNIV
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