Preparation method of porous meshed ceramic-reinforced steel-based compound broken wall
A crushing wall and reticular technology, which is applied in the field of preparation of porous reticular ceramic reinforced steel-based composite crushing wall, can solve the problems of low strength, low hardness, poor friction resistance, low strength of reinforcement phase and matrix interface, and achieve wettability Good toughness, improved toughness, improved wear resistance
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[0029] The invention discloses a method for preparing a porous mesh ceramic reinforced iron-based composite crushing wall, comprising the following steps:
[0030] S1, the TiB 2 Add powder and additives to deionized water and stir well to obtain ceramic slurry suspension;
[0031] Additives include ferrochrome powder, ammonium citrate, carboxymethyl cellulose, and silica sol.
[0032] TiB2 powder accounts for 60-80% of the total mass of the ceramic slurry, additives account for 10-25% of the total mass of the ceramic slurry, deionized water accounts for 10-30%, ferrochrome powder accounts for 60-80% of the additive mass, citric acid Ammonium accounts for 3-8% of the mass of the additive, carboxymethyl cellulose accounts for 4-8% of the mass of the additive, and silica sol accounts for 5-25% of the mass of the additive.
[0033] S2. Select an organic foam with a suitable pore size, dip it in the ceramic slurry, take it out after 1-5 minutes and squeeze out the excess slurry; ...
Embodiment 1
[0041] Example 1: Cone Crusher Broken Wall
[0042] 1) First, 99.4g TiB 2 Powder, 42.6g of ferrochrome powder, 1.42g of ammonium citrate and 0.71g of carboxymethyl cellulose were added to 32mL of deionized water and 8mL of silica sol were added, fully stirred to obtain a ceramic slurry suspension;
[0043] 2) Secondly, select 5PPI soft polyurethane foam, dip it in the ceramic slurry, take it out after 2 minutes and squeeze out the excess slurry;
[0044] 3) After drying the impregnated organic foam, raise the temperature from room temperature to 600°C at a rate of 2°C / min in a vacuum furnace and keep it warm for 50 minutes, then raise the temperature to 1000°C at a rate of 10°C / min, and then Sinter at a rate of 5°C / min to 1550°C for 3 hours, and cool down with the furnace to obtain a porous mesh preform;
[0045] 4) Fix the prefabricated body on the end surface or working surface of the mold, pour the metal liquid of the steel matrix material by casting infiltration process,...
Embodiment 2
[0046] Example 2: Gyratory crusher broken wall
[0047] 1) First, put 84g TiB 2 Powder, 36g of ferrochrome powder, 1.42g of ammonium citrate and 0.71g of carboxymethyl cellulose were added to 32mL of deionized water and 8mL of silica sol were added, and the ceramic slurry suspension was obtained by fully stirring;
[0048] 2) Secondly, select 15PPI soft polyurethane foam, dip it in the ceramic slurry, take it out after 3 minutes and squeeze out the excess slurry;
[0049] 3) After drying the impregnated organic foam, raise the temperature from room temperature to 800°C at a rate of 2°C / min in a vacuum furnace and keep it warm for 60 minutes, then raise the temperature to 1200°C at a rate of 8°C / min, and then Sinter at 1550°C for 1 hour at a heating rate of 2°C / min, and cool down with the furnace to obtain a porous mesh preform;
[0050] 4) Fix the prefabricated body on the end surface or working surface of the mold, pour the metal liquid of the steel matrix material by casti...
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