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Lamination preparation process of metallic laminated tube of homogeneous or heterogeneous materials

A metal clad pipe and a preparation process technology, which is applied in the field of compound preparation of metal clad pipes of the same or dissimilar materials, can solve the problems that the distribution of the brazing flux is not easy to be uniform, the process complexity is increased, the production process is complicated, etc. Finishing workload, improving the composite quality of the pipe, and the effect of good pipe shape

Inactive Publication Date: 2019-01-22
SD STEEL RIZHAO CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] When the internal and external properties of steel pipes are required to meet different requirements, composite metal pipes are generally used. At present, there are four manufacturing methods: 1. Melting casting method, casting another metal hot melt with a low freezing point on one side of a metal tube blank to prepare the tube blank. Then heat and roll into a composite metal pipe. This composite method requires metallurgical casting equipment and rolling equipment; 2. Liquid phase diffusion welding / brazing: pretreatment is carried out on the joint surface of the pipe to be composited, and brazing is added to the gap between the inner and outer pipes Flux or a layer of brazing material is coated on the outside of the inner tube, and the two layers of tubes are tightly bonded by processing measures, heated under the atmosphere protection, and an infiltration brazing joint is formed between the tubes, which has considerable connection strength; but this This kind of connection requires the addition of brazing flux, and the distribution of brazing flux is not easy to be uniform, which increases the complexity of the process; 3. Mechanical composite method: the inner and outer pipes are tightly bonded after taking processing measures, but there is no metallurgical bonding between the pipes. When in use, additional treatment needs to be done on the pipe joints to ensure the airtightness of the joints; 4. Metal composite plate pipe welding method: the composite metal plate is used to make the pipe, the outer layer and inner layer metal are respectively welded to each other, and welding materials are added. The layered metal pipes need to be beveled respectively, and a welding transition layer is required at the transition of the two-layer metal interface. The production process is complicated and the efficiency is low.
There are also metal pipes of the same kind that are difficult to produce by the current rolling and piercing process due to special specifications, such as small diameter thick-walled metal pipes

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A composite preparation process for metal composite pipes of the same or different materials, comprising the following steps:

[0028] Step 1. Raw material tube preparation

[0029] 304 stainless steel metal tube is selected as the outer tube, and its specification is 20mm in outer diameter, 2mm in wall thickness, and 6000mm in length; Q235B metal tube is selected as the inner tube, and its specification is 14mm in outer diameter, 2mm in wall thickness, and 6020mm in length;

[0030] Step 2. Preparation of joint surface

[0031] Pickling, neutralization, and air-drying of the surface of 304 stainless steel metal pipes to remove the oxide layer; surface treatment and grinding of Q235B metal pipes to expose the metallic luster, cleaning with acetone, without moisture, oil, impurities, and rust, to keep the surface clean must not be oxidized;

[0032] Step 3: Fitting the outer tube and the inner tube

[0033] Fit the inner tube and the outer tube together so that the in...

Embodiment 2

[0039] A composite preparation process for metal composite pipes of the same or different materials, comprising the following steps:

[0040] Step 1. Raw material tube preparation

[0041] N06600 nickel-based alloy metal tube is selected as the inner tube, and its specification is 100mm in outer diameter, 5mm in wall thickness, and 9040mm in length; 20# metal tube is used as the outer tube, and its specification is 115mm in outer diameter, 5mm in wall thickness, and 9040mm in length. 9000mm;

[0042] Step 2. Preparation of joint surface

[0043] Clean the surface of the nickel-based alloy pipe with lye to remove the oxide layer, and clean the dirt with a stainless steel brush; pickle, neutralize, rinse with pure water, and blow dry with N2 to reveal the metallic luster on the 20# metal pipe; Use acetone to clean the oil stains. There must be no moisture, oil stains, impurities, or rust on the surface to be bonded. Keep the surface clean and free from oxidation;

[0044] Ste...

Embodiment 3

[0051] A composite preparation process for metal composite pipes of the same or different materials, comprising the following steps:

[0052] Step 1. Raw material tube preparation

[0053] 2205 two-way stainless steel tube is selected as the inner tube, and its specification is 55mm in outer diameter, 2.5mm in wall thickness, and 8540mm in length; Q345B metal tube is used as the outer tube, and its specification is 62mm in diameter, 2.5mm in wall thickness, and the length is 8540mm. 8500mm;

[0054] Step 2. Preparation of joint surface

[0055] Pickle the surface of 2205 stainless steel pipe to remove the oxide layer, and clean the dirt with a stainless steel brush; pickle, neutralize, rinse with pure water, and blow dry with N2 to the Q345B metal pipe, all of which reveal metallic luster; clean the oil stain with acetone , there should be no moisture, oil, impurities, rust on the surface to be bonded, keep the surface clean and free from oxidation;

[0056] Step 3: Fitting...

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Abstract

The invention relates to a lamination preparation process of a metallic laminated tube of homogeneous or heterogeneous materials. The method comprises the following steps: treatment of raw material tubes: selecting two metal tubes, i.e., an outer tube and an inner tube as required, and separately carrying out superplastic treatment on the outer tube and the inner tube before lamination, so as to obtain a superplastic texture structure, wherein the outer tube and the inner tube are matched in tube diameter, and thus, the gap between the tubes is as small as possible before lamination; preparation of bonded faces: carrying out mechanical or chemical treatment on the bonded faces of the outer and inner tubes; fitting of the outer and inner tubes; welding lamination: carrying out heated welding lamination after the outer and inner tubes are fit, wherein a heating temperature is in accordance with one metal tube, which has a lower temperature interval and has superplasticity, of the metal tubes of two materials. Thick-walled homogeneous metallic tubes or laminated metallic tubes with small tube diameters can be produced, the doorsill requirements of production equipment are lowered, fusion casting equipment is not required, welding lamination is carried out without employing welding materials, thorough-metallurgical-bonded weld joints are obtained, and the bond strength between tubes is improved.

Description

technical field [0001] The invention relates to the technical field of steel plate processing, in particular to a composite preparation process for metal composite pipes made of the same or different materials. Background technique [0002] When the internal and external properties of steel pipes are required to meet different requirements, composite metal pipes are generally used. At present, there are four manufacturing methods: 1. Melting and casting method, one side of a metal tube blank is melted and cast another metal hot melt with a low freezing point to prepare the tube blank. Then heat and roll into a composite metal pipe. This composite method requires metallurgical casting equipment and rolling equipment; 2. Liquid phase diffusion welding / brazing: pretreatment is carried out on the joint surface of the pipe to be composited, and brazing is added to the gap between the inner and outer pipes Flux or a layer of brazing material is coated on the outside of the inner t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/08
Inventor 刘熙章胡淑娥孙京波王国强侯东华胡晓英韩启彪李率民成小龙孔雅姜广林李灿明杨建勋
Owner SD STEEL RIZHAO CO LTD
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