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Low-temperature, halogen-free, low-solid-content modified rosin-type welding flux and preparation method thereof

A technology of modified rosin and low solid content, which is applied in welding equipment, welding medium, manufacturing tools, etc., which can solve the problem of insufficient improvement of solder powder oxide layer removal ability and solder joint wettability, and flux can not meet environmental protection and welding process , high solid content and corrosion problems, to achieve the effect of no precipitation layering, good fluxing effect and good solderability

Inactive Publication Date: 2018-11-16
ZHONGYUAN ENGINEERING COLLEGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] A commonly used flux is a mixture of rosin as the main component. In rosin-type fluxes, in order to obtain better fluxing performance, it is generally necessary to use halogen salts of organic amines as activators. Both the human body and the environment will cause certain hazards. Researchers at home and abroad have begun to study some new types of fluxes. However, due to the strong selectivity of fluxes to solder and the high solid content and corrosiveness of post-soldering residues, therefore Many fluxes cannot meet the requirements of environmental protection and welding process
For example, some halogen-free active agents usually use organic carboxylic acids such as succinic acid, glutaric acid, adipic acid, sebacic acid and salicylic acid. Compared with halogen-containing active agents, these active agents are more active and corrosive. Low, but the ability to remove the oxide layer of solder powder and improve the wettability of solder joints is insufficient, and the fluxing performance is not high

Method used

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  • Low-temperature, halogen-free, low-solid-content modified rosin-type welding flux and preparation method thereof
  • Low-temperature, halogen-free, low-solid-content modified rosin-type welding flux and preparation method thereof
  • Low-temperature, halogen-free, low-solid-content modified rosin-type welding flux and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0020] A low-temperature, halogen-free, low-solid content modified rosin flux, which is prepared from modified rosin, organic acid activator, glycerin, benzotriazole, triethanolamine and organic solvents, wherein the modified Rosin accounts for 10-15% of the total mass of raw materials, organic acid activator 1-5%, glycerin 0.35-1%, benzotriazole 0.009-1%, triethanolamine 0.3-1%, surfactant content It is 0.5~3% of organic acid activator quality; Surplus is organic solvent; Described modified rosin is made up of water-white rosin and hydrogenated rosin whose mass ratio is 11:(3~8), and organic acid activator consists of mass ratio 1:(0.4~2): (0.4~2) of glutaric acid, succinic acid and adipic acid; the surfactant is composed of Span 80 and Tween 60 with a mass ratio of 1:(0.5~2) ; The organic solvent is composed of ethanol and Virahol with a volume ratio of (57~68):50.

[0021] In the formula, (1) rosin is mainly used to remove oxides, and the general formula for removing oxide...

Embodiment 2

[0040] A low-temperature, halogen-free, low-solid-content modified rosin-type flux, add 9 g of water-white rosin and 6 g of hydrogenated rosin to a mixture of 62.5 mL of absolute ethanol and 50 mL of isopropanol, and stir to mix the raw materials After uniformity, raise the temperature to 70 °C, add 1 g of activator glutaric acid, 0.5 g of succinic acid, and 1 g of adipic acid to the above solution in sequence, and then add 0.03 g of nonionic surfactant Span 80 and 0.03 g non-ionic surfactant Tween 60, finally, add 0.4 mL wetting agent glycerin and 0.01 g benzotriazole corrosion inhibitor, use 0.3 mL triethanolamine to adjust the pH value of the mixture to 6.5, at a temperature of 70 °C Stirring within a certain range for 2.5 h, an orange-yellow viscous liquid was obtained after natural cooling.

[0041] The welding flux welding photo that this embodiment obtains is as in the accompanying drawing of description figure 1 shown.

Embodiment 3

[0043] A low-temperature, halogen-free, low-solid-content modified rosin-type flux. Add 7.5 g of water-white rosin and 7.5 g of hydrogenated rosin to a mixture of 62.5 mL of absolute ethanol and 50 mL of isopropanol, and stir to mix the raw materials After uniformity, raise the temperature to 65°C, add 1 g of activators glutaric acid, 0.5 g of succinic acid, and 1 g of adipic acid to the above solution in sequence, and then add 0.01 g of nonionic surfactant Span 80 and 0.01 g non-ionic surfactant Tween 60, finally, add 0.3 mL wetting agent glycerin and 0.01 g benzotriazole corrosion inhibitor, use 0.5 mL triethanolamine to adjust the pH value of the mixture to 6.8, at a temperature of 65 ℃ Stirring within a certain range for 2.5 h, an orange-yellow viscous liquid was obtained after natural cooling.

[0044] The welding flux welding photo that this embodiment obtains is as in the accompanying drawing of description figure 2 shown.

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Abstract

The invention relates to a low-temperature, halogen-free, low-solid-content modified rosin-type welding flux. The welding flux is prepared form, by mass, 10-15% of modified rosin, 1-5% of organic acidactivator, 0.35-1% of glycerin, 0.009-1% of benzotriazole, 0.3-1 % of triethanolamine, a surfactant and the balance organic solvent, wherein the surfactant is 0.5-3% of the mass of the organic acid activator. The prepared low-temperature, halogen-free and low-solid-content modified rosin-type welding flux prepared has good fluidity, no precipitation and delamination phenomena, no halogen elements, a small amount of modified rosin, a good spreading rate, good weldability, bright and full welding spots and less residues after welding, little corrosion is caused, and cleaning is not needed; therequirements for environmental protection are met; an operation method is sample, the temperature is moderate, there are less experimental steps, the cost is low, less by-products are generated in a synthesis process and are easy to remove, and the synthesis time is short.

Description

technical field [0001] The invention belongs to the technical field of no-cleaning flux, and in particular relates to a low-temperature, halogen-free, low-solid-content modified rosin-type flux and a preparation method. Background technique [0002] As the most important auxiliary material in soldering materials (mass fraction is 10%~20%), flux is an organic mixture with comprehensive functions, which can not only provide excellent soldering performance, but also directly affect the entire production process of the electronics industry And product quality, with the rapid development of the electronics industry and the continuous improvement of electronic precision, the requirements for flux are getting higher and higher. [0003] A commonly used flux is a mixture of rosin as the main component. In rosin-type fluxes, in order to obtain better fluxing performance, it is generally necessary to use halogen salts of organic amines as activators. Both the human body and the envir...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/36B23K35/40
CPCB23K35/3612B23K35/40
Inventor 丁娟程立刚田慧敏
Owner ZHONGYUAN ENGINEERING COLLEGE
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