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Corundum-calcium hexaluminate based on aluminum chromium slag and preparation method thereof

A technology of calcium hexaaluminate and aluminum-chromium slag is applied in the field of corundum-calcium hexaaluminate and its preparation, which can solve the problem of affecting the hydration resistance and high-temperature service performance of products, high temperature control requirements, and failure to effectively remove and other problems, to achieve the effect of saving high-quality raw material resources, improving purity and low production cost

Inactive Publication Date: 2018-09-04
WUHAN UNIV OF SCI & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The process requires high temperature control, and the prepared calcium hexaaluminate raw material contains relatively high impurities such as calcium monoaluminate (CA) and calcium dialuminate (CA2), and the existence of these impurity phases will affect the quality of the product. Hydration resistance and high temperature performance
In addition, since the above methods all use high-purity raw materials, the production cost is relatively high
[0005] "A method of using calcium slag to prepare calcium hexaaluminate ceramic powder" (CN101456575) patented technology and "a calcium hexaaluminate prepared from anodic oxidation waste slag from an aluminum profile factory and its preparation method" (CN102602970B) patented technology, Both use industrial solid waste as raw material, although the manufacturing cost of calcium hexaaluminate is reduced, but due to the high impurity composition of the raw material used, which cannot be effectively removed, the prepared calcium hexaaluminate is accompanied by some low-melting phases, reduced product quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A corundum-calcium hexaaluminate based on aluminum chromium slag and a preparation method thereof. The steps of the preparation method described in this embodiment are:

[0027] Step 1. According to the mass ratio of aluminum chromium slag: carbon powder being 100: (0.7-0.9), the aluminum chromium slag and the carbon powder are placed in a ball mill and ball milled to a particle size of ≤ 100 μm to obtain a ball mill powder.

[0028] Step 2: According to the mass ratio of the ball mill powder:limestone being 100:(8-10), the ball mill powder and the limestone are mixed for 0.5-1 hour to obtain a mixed powder.

[0029] Step 3: Add the mixed powder into a vacuum electric arc furnace, first raise the temperature to 1950-1990°C, and keep it warm for 1-2 hours; then lower the temperature to 1800-1820°C, and keep it warm for 3-3.8 hours; then cool with the furnace to obtain Corundum-calcium hexaaluminate based on aluminum chromium slag; the corundum-calcium hexaaluminate base...

Embodiment 2

[0032] A corundum-calcium hexaaluminate based on aluminum chromium slag and a preparation method thereof. The steps of the preparation method described in this embodiment are:

[0033] Step 1. According to the mass ratio of aluminum chromium slag: carbon powder being 100: (0.8-1.0), the aluminum chromium slag and the carbon powder are placed in a ball mill, and ball milled to a particle size of ≤ 100 μm to obtain ball mill powder.

[0034] Step 2: According to the mass ratio of the ball mill powder: limestone being 100: (9-11), the ball mill powder and the limestone are mixed for 0.5-1 hour to obtain a mixed powder.

[0035] Step 3: Add the mixed powder into a vacuum electric arc furnace, first raise the temperature to 1970-2010°C, and keep it warm for 1-2 hours; then lower the temperature to 1810-1830°C, and keep it warm for 3.4-4.2 hours; then cool with the furnace to obtain Corundum-calcium hexaaluminate based on aluminum chromium slag; the corundum-calcium hexaaluminate b...

Embodiment 3

[0038] A corundum-calcium hexaaluminate based on aluminum chromium slag and a preparation method thereof. The steps of the preparation method described in this embodiment are:

[0039] Step 1. According to the mass ratio of aluminum chromium slag: carbon powder being 100: (0.9-1.1), the aluminum chromium slag and the carbon powder are placed in a ball mill, and ball milled to a particle size of ≤ 100 μm to obtain ball mill powder.

[0040] Step 2: According to the mass ratio of the ball mill powder: limestone being 100: (10-12), the ball mill powder and the limestone are mixed for 0.5-1 hour to obtain a mixed powder.

[0041] Step 3: Add the mixed powder into a vacuum electric arc furnace, first raise the temperature to 1990-2030°C, and keep it warm for 1-2 hours; then lower the temperature to 1820-1840°C, and keep it warm for 3.8-4.6 hours; then cool with the furnace to obtain Corundum-calcium hexaaluminate based on aluminum chromium slag; the corundum-calcium hexaaluminate ba...

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Abstract

The invention relates to corundum-calcium hexaluminate based on aluminum chromium slag and a preparation method thereof. The corundum-calcium hexaluminate is characterized in that aluminum chromium slag and carbon powder are put into a ball mill according to the mass ratio of 100:(0.7 to 1.2); the ball milling is performed to reach the granularity being smaller than or equal to 100 mu m to obtainball milling powder materials; the ball milling powder materials and limestone are mixed for 0.5 to 1 hours according to the mass ratio of 100:(8 to 13) to obtain mixed powder; the mixed powder is added into a vacuum electric arc furnace; the temperature is raised to 1950 to 2050 DEG C; heat insulation is performed for 1 to 2 hours; then, the temperature is lowered to 1800 to 1850 DEG C; heat insulation is performed for 3 to 5 hours; the cooling is performed along with the furnace; the corundum-calcium hexaluminate based on aluminum chromium slag is obtained; the corundum-calcium hexaluminatebased on aluminum chromium slag is a greyish-white product at the upper part of the vacuum electric arc furnace. The corundum-calcium hexaluminate has the characteristics that the process is simple; the production cost is low; the high-quality raw material resources are saved; the environment pollution is reduced; the prepared products have high purity and uniform material phase distribution.

Description

technical field [0001] The invention belongs to the technical field of corundum-calcium hexaaluminate. Specifically relates to a corundum-calcium hexaaluminate based on aluminum chromium slag and a preparation method thereof. Background technique [0002] Aluminum chromium slag is a by-product derived from the smelting of metal chromium, ferrochrome and other alloys by thermite reduction reaction. Utilize metal aluminum and Cr in chrome ore when smelting metal chromium 2 o 3 A reduction reaction occurs to produce metal chromium, metal aluminum powder and Cr 2 o 3 A violent chemical reaction occurs in the molten state, and the generated Al 2 o 3 Rapidly transforms to corundum phase, and at the same time reacts with unreacted Cr 2 o 3 solid solution to generate aluminum-chromium solid solution, that is, aluminum-chromium slag. Aluminum chromium slag contains about 0.08-0.11mg / g Cr 6+ (Chinese chromium-containing waste residue Cr 6+ The control standard is 0.008mg / g)...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/10C04B35/622
CPCC04B35/10C04B35/62204C04B35/66C04B2235/3208C04B2235/422C04B2235/424
Inventor 赵惠忠赵鹏达朱逾倩高红军张寒宋建义曹杨王相辉
Owner WUHAN UNIV OF SCI & TECH
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