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Core-sheath type bulked tow and preparation method thereof

A core-sheath type, fluffy technology, applied in the field of fluffy processing tow, can solve the problems of not easy to machine wash, price change, difficult to wash, etc., and achieve the effect of high bulkiness, light quality and stable price

Inactive Publication Date: 2018-07-03
TORAY FIBER RES INST(CHINA) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, ① the production cost is high, the supply is limited, and its price is susceptible to large fluctuations due to market supply and demand; ② a large amount of sewage and waste water will be generated during the production process, which will cause environmental pollution. It will cause foul smell, so it is necessary to remove the foul smelling dirt in advance; ③ Difficult to wash, most down products are not suitable for machine washing, because down fabrics are dense, washing clothes in a washing machine will bulge and float on the water surface, resulting in unclean washing. At the same time, it is also prone to down shifting, resulting in poor local warmth retention
Although ordinary pure cotton fillings do not have the above-mentioned defects of natural down, they are not widely used for clothing filling because of their thickness and poor warmth retention.
[0004] Chemical fiber fillers such as pearl cotton not only have the lightweight style of natural down, but also have the advantages of anti-bacterial and moisture-proof, stable cost, and low price, but their bulkiness is not high enough.
[0005] The warmth retention is far from that of down, and it is not easy to machine wash
[0006] Chemical fiber fillers such as pearl cotton not only have the lightweight style of natural down, but also have the advantages of anti-bacterial and moisture-proof, stable cost, and low price. However, their bulkiness is not high enough, and their warmth retention is far from that of down. , but also not easy to machine wash
[0007] Chinese patent CN186187A discloses a kind of short-fiber imitation down cotton, but the bulkiness of the short-fiber filling cotton is not high, and there is a grainy feeling when the heat preservation material is made, and the short-fiber down-like cotton is prone to partiality when washed. shift
However, it is necessary to integrate the twisting of the core yarn and the fancy yarn first, and then perform the fiber opening treatment of the fancy yarn. The process is complicated, and the long-fiber filling cotton is deficient in bulkiness, softness, and recovery after compression.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Core-sheath type bulked tow and preparation method thereof
  • Core-sheath type bulked tow and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0107] The core filament is high-melting point hollow polyester PET fiber with a fineness of 160.0dtex; the sheath filament is a blended filament composed of the above-mentioned high-melting point hollow polyester fiber and low-melting point solid polypropylene PP fiber with a fineness of 80.0dtex and a low melting point The weight ratio of PP to the mixed filament is 1.0wt%. The weight ratio of sheath filaments to processed filaments is 91wt%. The high-melting point hollow polyester PET fiber is a three-dimensional curled shape in a natural state.

[0108] The sheath fiber and the core fiber are respectively fed into the interlacer through different feeding rollers, the feeding speed of the core fiber is 20m / min, and the feeding speed of the sheath fiber is 400m / min. The flow rate of the air in the nozzle is set to be 70 L / min, and the sheath fiber and the core fiber pass through the air nozzle to form a fluffy processed yarn. Then the obtained bulky processed yarns were pr...

Embodiment 2

[0112] The core filament is a blended filament composed of high-melting point hollow polyester fiber and low-melting point hollow polypropylene PP fiber, with a fineness of 130.0dtex; the sheath filament is made of high-melting point hollow polyester fiber, with a fineness of 100.0dtex, and low-melting point PP fiber The mass fraction of mixed filaments is 0.5wt%. The weight ratio of sheath filaments to processed filaments is 87wt%. The high melting point hollow polyester PET fiber and the low melting point hollow polypropylene PP fiber are three-dimensional curled shapes in the natural state.

[0113] The sheath fiber and the core fiber are respectively fed into the interlacer through different feeding rollers, the feeding speed of the core fiber is 20m / min, and the feeding speed of the sheath fiber is 180m / min.

[0114] Other steps are the same as in Example 1, and the specific values ​​are shown in Table 1.

Embodiment 3

[0116] The core filament is a blended filament composed of high melting point hollow polyester PET fiber and low melting point solid polypropylene PP fiber, with a fineness of 79.0dtex; the sheath filament is made of high melting point hollow polyester PET fiber and low melting point medium solid polypropylene The mixed fiber yarn composed of PP fiber has a fineness of 79.0dtex, and the mass fraction of the low melting point PP fiber in the mixed fiber yarn is 5.0wt%. The mass fraction of sheath filaments in processed filaments is 80wt%.

[0117] The sheath fiber and the core fiber are respectively fed into the interlacer through different feeding rollers, the feeding speed of the core fiber is 20m / min, and the feeding speed of the sheath fiber is 80m / min.

[0118] Other steps are the same as in Example 1, and the specific values ​​are shown in Table 1.

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Abstract

The invention discloses a core-sheath type bulked tow. The tow contains N bulked yarns each of which is formed by a core yarn and a sheath yarn through air interlacing processing integration; at leastone of the core yarn and sheath yarn of the bulked yarn is combined yarn formed by high-melting-point fiber and low-melting-point fiber; and the bulked tow contains disperse melt bonding points, andN is greater than 1.The bulked tow disclosed by the invention has the advantages of good bulkiness, light weight and warmth keeping, soft and smooth handfeel and excellent resistance to machine washing, and can replace down to serve as filler.

Description

Technical field [0001] The invention relates to a bulky processing tow with excellent characteristics such as high bulkiness, compression rate and recovery rate, which is used as a filling material. Background technique [0002] Among the many types of insulation fillings on the market today, down is the most advanced insulation filling. Feathers have excellent fluffiness and high thermal insulation properties, and have long been used as a high-end material for feather products such as quilts and feather clothing. [0003] However, natural feathers come from waterfowl and have many flaws. For example, ① the production cost is high, the supply is limited, and its price is susceptible to large changes due to market supply and demand; ② the production process will produce a large amount of sewage, waste water, etc., which will cause environmental pollution problems. If the feathers are not washed adequately, It will cause odor, so the dirt that causes the odor needs to be rem...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/24D02G3/36D02G3/04
CPCD02G3/04D02G3/24D02G3/36D10B2321/021D10B2321/022D10B2331/02D10B2331/04
Inventor 魏伟倪春健景红川吉宫隆之
Owner TORAY FIBER RES INST(CHINA) CO LTD
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