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Method for preparing diamond/copper composite material by combining 3D printing technology

A 3D printing and composite material technology, which is applied in the field of forming metal matrix composite parts, can solve the problems of difficult machining of Diamond/Cu composite materials, limited shape complexity of parts, and difficulty in achieving complete penetration. The process is thorough, the bonding strength is improved, and the effect of not easy infiltration is overcome

Active Publication Date: 2018-04-13
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since this method uses powder metallurgy molding technology to prepare diamond preforms, the density of the preforms is not uniform, and the complexity of the shape of the parts is also greatly limited.
At the same time, due to the lack of moisture between the diamond and Cu, it is difficult to achieve complete penetration even with various forms of pressurized infiltration techniques, often leaving a certain amount of pores, and even if the preform is degreased, there will still be a forming agent remaining in the diamond. The surface reduces the performance of the material, which is a fatal weakness for electronic packaging materials
In addition, the machining of Diamond / Cu composites with a high volume fraction in the matrix is ​​extremely difficult, which has also become a bottleneck for the practical application of this material.

Method used

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  • Method for preparing diamond/copper composite material by combining 3D printing technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: the Diamond / Cu composite material part that preparation diamond volume fraction is 70%

[0015] Step 1: Weigh 10g of diamond powder, 14.77g of Cr powder, and 30g of mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1), and mix them evenly with a powder mixer. The mixed powder was heated to 850 °C for 1.5 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain surface-coated Cr 7 C 3 layer of diamond powder.

[0016] Step 2: Weigh the plated Cr 7 C 3 Layer 8g of diamond powder into 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 0.592L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating soluti...

Embodiment 2

[0019] Embodiment 2: the Diamond / Cu composite material part that preparation diamond volume fraction is 60%

[0020] Step 1: Weigh 10g of diamond powder, 29.54g of Cr powder, and 40g of mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1), and mix them evenly with a powder mixer. The mixed powder was heated to 900 °C for 1 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain surface-coated Cr 7 C 3 layer of diamond powder.

[0021] Step 2: Weigh the plated Cr 7 C 3 Layer 8g of diamond powder into 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 1.326L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating solution...

Embodiment 3

[0024] Embodiment 3: the Diamond / Cu composite material part that preparation diamond volume fraction is 50%

[0025] Step 1: Weigh 10g of diamond powder, 44.31g of Cr powder, and 50g of mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1), and mix them evenly with a powder mixer. The mixed powder was heated to 950 °C for 0.5 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain surface-coated Cr 7 C 3 layer of diamond powder.

[0026] Step 2: Weigh the plated Cr 7 C 3 Layer 8g of diamond powder into 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 2.288L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating soluti...

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Abstract

The invention provides a method for preparing a diamond / copper composite material by combining a 3D printing technology and belongs to the field of diamond composite materials. Through a salt bath plating technology, a layer of even Cr7C3 is plated on the surface of diamond so as to improve the wettability of diamond and copper, then copper plating continues to be conducted on the surface of the Cr7C3 layer through a chemical plating mode, the thickness of a copper plating layer is controlled by controlling the content of Cu<2+> in a plating solution, and thus double-plating-layer Cu-Cr7C3-Diamond powder is prepared. Through the 3D printing technology, the double-plating-layer diamond powder is subjected to laser cladding, the copper-plated layer on the surfaces of diamond particles is melted to be mutually stuck to form a porous prefabricated blank skeleton with a specific shape, and then the porous prefabricated blank skeleton is placed into a split graphite mold to be prepared intoa diamond / copper composite material part with a complex shape through pressureless infiltration of a copper solution. According to the method for preparing the diamond / copper composite material by combining the 3D printing technology, the composite material with the even structure and high compactness can be prepared, the diamond / copper composite material part with the complex shape can further bedirectly prepared, the difficulty that a diamond / copper composite material is hard to machine is overcome, and customized production can be conducted according to the requirement.

Description

technical field [0001] The invention belongs to the forming technology of metal matrix composite material parts, and in particular provides a method for preparing Diamond / Cu (diamond / copper) composite material parts with complex shapes in combination with 3D printing technology. The preparation of customized, high-performance metal matrix composite parts has been realized. Background technique [0002] Diamond / Cu composite material is made of copper with good thermal conductivity and diamond with low thermal expansion coefficient and high thermal conductivity. Generally, the density of Diamond / Cu composite material is only 5.9g / cm 3 , while the thermal conductivity can reach 500W·m -1 ·K -1 At the same time, the thermal conductivity and thermal expansion coefficient of the composite material can be adjusted by controlling the volume fraction of the diamond reinforcement, so it is an ideal electronic packaging material. With the continuous deepening of the research on Diam...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/02B22F3/105B22F3/26C22C1/05C23C18/40B33Y10/00B33Y70/00
CPCC22C1/05C23C18/405B22F3/26B33Y10/00B33Y70/00B22F10/00B22F1/17B22F10/28B22F10/36B22F10/366Y02P10/25
Inventor 何新波潘彦鹏任淑彬吴茂曲选辉
Owner UNIV OF SCI & TECH BEIJING
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