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Method for producing manganese metal through electrolysis

A technology for electrolytic manganese metal and a production method, which is applied in the direction of metal material coating technology and other directions, can solve the problems of increasing difficulty in electrolytic manganese production, reducing the purity of electrolytic manganese, and small profit margins, so as to reduce the harm to the human body and the impact on the environment. The effect of pollution, speed up and precipitation rate, and speed up settling speed

Inactive Publication Date: 2018-03-30
DAXIN SCI & TECH INFORMATION RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, as the existing manganese ore resources are becoming more and more scarce and the manganese grade is getting lower and lower, the production of electrolytic manganese metal is more difficult and the cost is higher; the market competition of electrolytic manganese metal is fierce, and the profit margin is getting smaller and smaller; in the process of electrolytic manganese metal A large amount of harmful waste filter residues are produced, causing great harm and hidden dangers to the environment and groundwater pollution
The deficiencies in the existing electrolytic manganese metal production process mainly contain the following points: 1. The metal leaching rate is low, and the manganese ore recovery rate is low; 2. The impurity content in the manganese sulfate liquid obtained is high, especially iron and copper , cobalt, nickel, lead, calcium sulfate and magnesium sulfate and other impurities affect the final quality of electrolytic manganese products; Higher, but Se will precipitate into the electrolytic manganese product during the electrolysis process, which will reduce the purity of the electrolytic manganese and affect the product quality, and selenium dioxide is an inorganic poison, which greatly endangers human health and seriously pollutes the environment; 4 1. When passivating the semi-finished manganese metal products obtained by electrolysis, the main component of the passivation solution used is chromate, which is a toxic substance and will greatly damage the health of the operators.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A production method of electrolytic manganese metal, comprising the steps of:

[0028] (1) Leaching: crush rhodochrosite to obtain rhodochrosite powder; put anolyte into the leaching tank (the anolyte is the waste liquid produced by electrolytic manganese, wherein Mn 2+ The concentration of H is 10g / L, and the concentration of H is 40g / L; NH 4 + The concentration of rhodochrosite powder is 85g / L), add rhodochrosite powder according to the ratio of rhodochrosite powder: anolyte weight ratio of 1:4, fully stir and mix at 55°C for 10 minutes, and then according to rhodochrosite powder: acid weight ratio is Add concentrated sulfuric acid with a mass fraction of 98% at a ratio of 1:0.5, control the reaction temperature at 65°C, and leaching for 8 hours to obtain pulp. At the end of the reaction, check the residual acid content and control the residual acid content of the pulp at 2g / L;

[0029] (2) Iron removal: detection of Fe in the pulp 2+ Content, according to the Fe i...

Embodiment 2

[0036] A production method of electrolytic manganese metal, comprising the steps of:

[0037] (1) Leaching: crush rhodochrosite to obtain rhodochrosite powder; put anolyte into the leaching tank (the anolyte is the waste liquid produced by electrolytic manganese, wherein Mn 2+ The concentration of H is 11g / L, and the concentration of H is 42g / L; NH 4 + The concentration of rhodochrosite powder is 88g / L), according to the ratio of rhodochrosite powder: anolyte weight ratio of 1:4, add rhodochrosite powder, fully stir and mix at 60°C for 5 minutes, and then according to the weight ratio of rhodochrosite powder: acid Add concentrated sulfuric acid with a mass fraction of 98% at a ratio of 1:0.6, control the reaction temperature at 70°C, and leaching for 5.5 hours to obtain pulp. At the end of the reaction, check the residual acid content and control the residual acid content of the pulp at 2.2g / L;

[0038] (2) Iron removal: detection of Fe in the pulp 2+ Content, according to ...

Embodiment 3

[0045] A production method of electrolytic manganese metal, comprising the steps of:

[0046] (1) Leaching: crush rhodochrosite to obtain rhodochrosite powder; put anolyte into the leaching tank (the anolyte is the waste liquid produced by electrolytic manganese, wherein Mn 2+ The concentration of H is 12g / L, the concentration of H is 45g / L, NH 4 + The concentration of rhodochrosite is 90g / L), add rhodochrosite powder according to the ratio of rhodochrosite powder: anolyte weight ratio of 1:4, fully stir and mix at 55-60°C for 8 minutes, and then according to the weight of rhodochrosite powder: acid Add concentrated sulfuric acid with a mass fraction of 98% at a ratio of 1:0.5, control the reaction temperature at 65-70°C, and leaching for 6 hours to obtain pulp. At the end of the reaction, check the residual acid content and control the residual acid content of the pulp at 2.5 g / L;

[0047] (2) Iron removal: detection of Fe in the pulp 2+ Content, according to the Fe in t...

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PUM

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Abstract

The invention relates to the technical field of manganese metal production conducted through electrolysis, in particular to a method for producing manganese metal through electrolysis. The method comprises the following steps of leaching, iron removal, heavy metal removal, purification, electrolysis, passivation, drying and peeling. When rhodochrosite is treatment through the method, the leachingrate of manganese can be increased; after impurity removal chemicals and the like are added to obtained manganese sulfate liquid for deep purification, the impurity content is low; product quality isguaranteed; an electrolysis addition agent and passivation agent adopted in the method are safe and environmentally friendly, and harm to human bodies and pollution to the environment are reduced; when the manganese metal is electrolyzed through the method, energy consumption is greatly saved, cost is lowered, and the environment is protected; and in addition, the purity of the manganese metal produced through the method reaches 99.8% or above.

Description

technical field [0001] The invention relates to the technical field of electrolytic production of manganese metal, in particular to a production method of electrolytic manganese metal. Background technique [0002] Manganese is an indispensable additive in the smelting industry. After electrolytic manganese is processed into powder, it is the main raw material for the production of manganese tetraoxide. The original magnetic material widely used in the electronics industry is produced from manganese tetraoxide. The electronics industry, metallurgical industry and The aerospace industry requires electrolytic manganese metal. Electrolytic manganese metal is obtained from manganese ore through acid leaching to obtain manganese salt, and then sent to the electrolytic cell for electrolysis. The purity of electrolytic manganese is very high, with a manganese content of more than 99.7%. Hard and brittle, one side is bright, the other side is rough, silvery white to brown, silvery ...

Claims

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Application Information

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IPC IPC(8): C25C1/10C22B47/00C22B3/08C22B3/44C22B3/24C23C22/58
CPCC25C1/10C22B3/08C22B3/24C22B3/44C22B47/00C23C22/58
Inventor 陆志林
Owner DAXIN SCI & TECH INFORMATION RES INST
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