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A kind of preparation method of double-layer structure polyurethane composite bearing

A composite bearing, double-layer structure technology, applied in the direction of bearings, shafts and bearings, bearing components, etc., can solve the problems of complex overall process, low yield and high energy consumption, achieve simple process, improve wear resistance, and facilitate processing Effect

Active Publication Date: 2019-07-09
BEIHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the processing technology is also different. This patent adopts twin-screw extrusion technology, and the inner and outer layers are extruded together. In this application, after the inner layer is completed, the outer layer is poured on the outer surface, and the inner and outer layers are bonded together by adhesive. ;Because of the different materials and different processing techniques, the disadvantages of this patent are the twin-screw extrusion technology used, the mold is expensive, the yield is low, the overall process is complicated, and the energy consumption is high.

Method used

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  • A kind of preparation method of double-layer structure polyurethane composite bearing
  • A kind of preparation method of double-layer structure polyurethane composite bearing
  • A kind of preparation method of double-layer structure polyurethane composite bearing

Examples

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Effect test

Embodiment 1

[0031]Preparation of soft surface layer prepolymer: heat 2000 grams of polytetrahydrofuran ether glycol with a molecular weight of 2000 to 110 degrees in a stainless steel reaction kettle with a closed structure, and carry out vacuum dehydration. The vacuum degree is <1000Pa, and the dehydration time is 3 hour; the dehydrated polytetrahydrofuran ether glycol is cooled to 60 degrees, and then slowly added to a stainless steel reactor containing 350g of toluene diisocyanate, stirring under a nitrogen atmosphere to keep the reaction temperature at 70 degrees, after 1 hour of reaction , add 300 grams of anti-wear additive polytetrafluoroethylene micropowder, and then stir and react for 30 minutes, then vacuum defoam while cooling down to obtain a soft surface layer polyurethane prepolymer, and transfer it to the A material tank of the pouring machine , and at the same time, the chain extender 1,4-butanediol is installed in the material tank B of the pouring machine for standby.

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Embodiment 2

[0036] Preparation of soft surface layer prepolymer: heat 2000 grams of polycaprolactone diol with a molecular weight of 2000 to 110 degrees in a stainless steel reaction kettle with a closed structure, and carry out vacuum dehydration. The vacuum degree is <1000Pa, and the dehydration time is It was 3 hours; the dehydrated polycaprolactone diol was cooled to 60 degrees, and then slowly added into a stainless steel reactor containing 320 grams of p-phenylene diisocyanate, stirring under a nitrogen atmosphere to keep the reaction temperature at 70 After reacting for 1 hour, add 300 grams of wear-resistant additive ultra-high molecular weight polyethylene micropowder, stir and react for 30 minutes, and vacuum defoaming while cooling down to obtain a soft surface layer polyurethane prepolymer, and transfer to The material tank A of the pouring machine is equipped with the chain extender 1,3-butanediol in the B material tank of the pouring machine at the same time, for standby.

...

Embodiment 3

[0041] Preparation of soft surface layer prepolymer: heat 2000 grams of polypropylene oxide ether diol with a molecular weight of 2000 to 110 degrees in a stainless steel reaction kettle with a closed structure, and carry out vacuum dehydration. The vacuum degree is <1000Pa, and the dehydration time is 3 hours; then slowly add 420 grams of 1,5-naphthalene diisocyanate into the stainless steel reactor, stir under nitrogen atmosphere to keep the reaction temperature at 130 degrees, after 10 minutes of reaction, add 300 grams of wear-resistant Auxiliary molybdenum disulfide, start to cool down, while cooling down to 70 degrees, vacuum defoaming at the same time, to obtain soft surface layer polyurethane prepolymer, and transfer it to the A material tank of the pouring machine, and at the same time in the B material tank of the pouring machine Equipped with chain extender 1,3-butanediol, ready for use.

[0042] Preparation of the soft surface layer cylinder: adjust the ratio of th...

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Abstract

The invention discloses a preparation method of a polyurethane composite bearing of a double-layer structure and belongs to the technical field of sliding bearings. The polyurethane composite bearingis composed of a hard polyurethane outer layer (2) achieving the supporting and bearing effects and a soft polyurethane surface layer (1) with the self-lubricating and anti-abrasion functions. Firstly, a cylinder mold is adopted, the soft surface layer is cast through a centrifugal casting method, and the outer surface of the surface layer is ground, cleaned, dried, and then coated with an adhesion agent to serve as a mold core; and then the hard outer layer is cast on the outer surface of the surface layer, and the bearing is formed by adhering and composing the layers through the adhesion agent. According to the preparation method of the polyurethane composite bearing of the double-layer structure, the bearing has the technical characteristics of being high in bearing, capable of achieving water-breaking operation within a short time, resistant to silt, easy to machine, low in cost and the like, and the domestic market vacancy is made up; and a composite material integrally has the excellent properties of being resistant to changing of the high and low temperature and hydrolysis and the like, the service life is long, and the polyurethane composite bearing can be widely applied to the rotary or swing sliding portions of water pumps, propeller stern bearings, rudder bearings and the like.

Description

technical field [0001] The invention belongs to the technical field of sliding bearings, in particular to a preparation method of a double-layer structure polyurethane composite bearing. Background technique [0002] There are many kinds of polymer materials widely used in the field of sliding friction, such as rubber, nylon, polyurethane, polytetrafluoroethylene, ultra-high molecular weight polyethylene, polyether ether ketone, polyether sulfone, and phenolic resin, etc. Different types of polymers Bearings have different performance characteristics. It is necessary to select suitable bearings according to different working conditions. However, the above-mentioned polymer material bearings produced in China cannot be compatible with high load capacity, short-term water cut-off operation, sand resistance, easy processing, and low cost. Inferior characteristics lead to high load, sediment resistance, and short-term water cut-off conditions, such as dredgers, sediment water qu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16C33/20C08L75/08C08L75/06C08L23/06C08L27/18C08K3/30C08K3/04C08G18/76C08G18/48C08G18/10C08G18/32C08G18/42C08G18/69
CPCC08G18/10C08G18/4277C08G18/4825C08G18/4854C08G18/69C08G18/7614C08G18/7678C08K3/04C08K3/30C08K2003/3009C08L75/06C08L75/08F16C33/205F16C33/208F16C2208/12F16C2220/06C08L27/18C08G18/3206C08G18/3814C08L23/06C08G18/3868
Inventor 王岩
Owner BEIHUA UNIV
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