Manufacturing technique for sound-insulating foam glass

A production process and sound-insulating foam technology, which is applied in the coating and other directions, can solve the problems of insufficient thermal conductivity, poor thermal stability, and poor sound insulation performance, and achieve the effect of increasing viscosity, good thermal stability, and stabilizing the bubble structure

Inactive Publication Date: 2017-07-18
合肥协耀玻璃制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In order to solve the problems of insufficient thermal conductivity, poor sound insulation performance, low strength, poor integrity, and poor thermal stability of existing foam glass, the purpose of the present invention is to provide a production process for sound-insulating foam glass with low thermal conductivity, sound insulation Good performance, high strength, good integrity and good thermal stability

Method used

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  • Manufacturing technique for sound-insulating foam glass
  • Manufacturing technique for sound-insulating foam glass
  • Manufacturing technique for sound-insulating foam glass

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Such as figure 1 As shown, a production process of sound insulation foam glass includes the following steps:

[0036] 101. In parts by weight, combine 125 parts of raw material waste glass, 8 parts of quartz, 3 parts of titanium carbide, 1.5 parts of antimony trioxide, 1.6 parts of water glass, 1.5 parts of sodium carbonate, 3 parts of titanium dioxide, and 4 parts of sodium acetate. 1 part, 1.5 parts alcohol and 2.5 parts high-alumina powder are mixed and crushed to obtain a mixture powder;

[0037] 102. Melt the mixed powder into a mixed liquid in a tunnel kiln, and control the melting temperature at 760°C;

[0038] 103. Perform uniform foaming of the mixture liquid, the foaming temperature is controlled at 670℃, and the foaming time is 40min;

[0039] 104. When the temperature is lowered to 520℃, it will be sent to the annealing furnace, cooled to 100℃ at a rate of 8℃ / min in the annealing furnace, exit the annealing furnace, and placed in a closed room to cool to 30℃ for fin...

Embodiment 2

[0053] Such as figure 2 As shown, a production process of sound insulation foam glass includes the following steps:

[0054] 201. In terms of parts by weight, take 110 parts of raw material waste glass, 6 parts of quartz, 2 parts of titanium carbide, 1 part of antimony trioxide, 1 part of water glass, 1 part of sodium carbonate, 2.2 parts of titanium dioxide, 2.5 parts of sodium acetate. 1 part, 1 part of alcohol and 1.5 parts of high alumina powder are mixed and crushed to obtain the mixture powder;

[0055] 202. Melt the mixed powder into a mixed liquid in a tunnel kiln, and control the melting temperature at 740°C;

[0056] 203. Perform uniform foaming of the mixture liquid, the foaming temperature is controlled at 665°C, and the foaming time is 40 minutes;

[0057] 204. When the temperature is lowered to 520℃, it will be sent to the annealing furnace, cooled to 100℃ at a rate of 6℃ / min in the annealing furnace, exit the annealing furnace, and placed in a closed room to cool to 30...

Embodiment 3

[0071] Such as image 3 As shown, a production process of sound insulation foam glass includes the following steps:

[0072] 301. In terms of parts by weight, combine 100 parts of waste glass bottles, 4 parts of quartz, 1 part of titanium carbide, 0.5 parts of antimony trioxide, 0.5 parts of water glass, 0.5 parts of sodium carbonate, 1.5 parts of titanium dioxide, and 1 part of sodium acetate. 1 part, 0.5 part of alcohol and 0.5 part of high alumina powder are mixed and crushed to obtain the mixture powder;

[0073] 302. Melt the mixed powder into a mixed liquid in a tunnel kiln, and control the melting temperature at 720°C;

[0074] 303. Perform uniform foaming of the mixture liquid, the foaming temperature is controlled at 660°C, and the foaming time is 40 minutes;

[0075] 304. When the temperature is lowered to 520℃, it will be sent to the annealing furnace, cooled in the annealing furnace at a rate of 5℃ / min to 100℃, exit the annealing furnace, and placed in a closed room to co...

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Abstract

The invention provides a manufacturing technique for a sound-insulating foam glass and relates to the technical field of glass production. The manufacturing technique comprises the following steps: (1) mixing and crushing the following raw materials in parts by weight: 100-125 parts of waste bottle glass, 4-8 parts of quartz, 1-3 parts of titanium carbide, 0.5-1.5 parts of antimonous oxide, 0.5-1.6 parts of adhesives, 1-4 parts of acetate, 0.5-1.5 parts of surface active agent and 0.5-2.5 parts of release agent, thereby acquiring mixture powder; (2) melting the mixture powder in a tunnel kiln under the melting temperature at 720-760 DEG C, thereby acquiring a liquid mixture; (3) uniformly foaming the liquid mixture for 30-40min under the foaming temperature of 660-670 DEG C; (4) while reducing the temperature to 500-520 DEG C, feeding into an annealing furnace, reducing to 100 DEG C in the annealing furnace at the rate of 5-8 DEG C/min, exiting from the annealing furnace, placing into an air-tight room, cooling to 30 DEG C and forming; (5) coating a layer of transparent organic protecting film on the surface of the annealed foam glass. The manufacturing technique has the advantages of low heat conductivity coefficient, excellent sound insulation, high strength, completeness and high heat stability.

Description

Technical field [0001] The invention belongs to the technical field of glass production, and specifically relates to a production process of sound insulation foam glass. Background technique [0002] Foam glass is a light and high-strength building material and decoration material with excellent heat insulation (cold insulation), sound absorption, moisture resistance, and fire resistance. The service temperature range is minus 196℃ to minus 450℃. Class A is non-flammable and has the same life span as buildings. , The moisture permeability coefficient is almost 0. Although other new thermal insulation materials are emerging in endlessly, foam glass is playing an increasingly important role in low thermal insulation, moisture-proof engineering, sound absorption and other fields due to its permanence, safety, and high reliability. Its production is the reuse of waste solid materials, which is an example of protecting the environment and obtaining substantial economic benefits. [00...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C11/00C03C6/02C03C6/04C03B19/08C03B25/00C03C17/32C03C4/00
CPCC03C11/007C03B19/08C03B25/00C03C1/00C03C1/002C03C4/00C03C17/32C03C2217/78
Inventor 魏芳芳
Owner 合肥协耀玻璃制品有限公司
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