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Ultrathick large low-temperature ductile cast iron and preparation method thereof

A nodular cast iron, low-temperature technology, which is applied in the field of ultra-thick and large low-temperature nodular cast iron and its preparation, can solve the problems of less research on low-temperature nodular cast iron, achieve the effects of shortening the trial production cycle, good core structure, and improving the efficiency of process design

Active Publication Date: 2017-06-27
JIANGSU JIXIN WIND ENERGY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, with the development of the wind power industry, my country has paid more and more attention to the research of wind power ductile iron, but less research has been done on ultra-thick (wall thickness > 200mm) low-temperature ductile iron suitable for wind power, while the existing ductile iron In the foreign standard EN1563:2011 and the domestic standard GB / T 1348-2009, there is no relevant regulation on the part with a wall thickness > 200mm or blank

Method used

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  • Ultrathick large low-temperature ductile cast iron and preparation method thereof
  • Ultrathick large low-temperature ductile cast iron and preparation method thereof
  • Ultrathick large low-temperature ductile cast iron and preparation method thereof

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Embodiment 1~3

[0051] (1) Preparation materials

[0052] The smelting materials include 60wt% of pig iron, 25wt% of returned material and 15wt% of steel scrap. The pig iron is high-purity pig iron, wherein C: ≥ 4.0wt%, Mn: ≤ 0.10wt%, P: ≤ 0.025wt%, S: ≤ 0.015wt%, and the sum of anti-spheroidizing harmful alloy elements ≤ 0.08wt%. Thin flake carbon steel scrap is selected as steel scrap, wherein C: ≤0.15wt%, Mn: ≤0.40wt%, P: ≤0.03wt%, S: ≤0.03wt%.

[0053] Nodulizers include new rare earth ferrosilicon magnesium alloy nodulizers and yttrium nodulizers. The composition of the rare earth magnesium alloy nodulizers is: Mg: 4-6wt%, Re: 0.2-0.3wt%, Si: 40 ~45wt%, the rest is iron; the composition formula of yttrium nodulizer is: Mg: 4~6wt%, Re: 0.4~0.6wt%, Si: 40~45wt%, Y: 0.5%~0.7%, the rest is iron .

[0054] The composition of the pretreatment agent is as follows: Si: 60-67wt%, Ba: 7-14wt%, Ca: 0.4-2.0wt%, Al: 0.5-1.7wt%, and the rest is iron.

[0055] The inoculant in the special package i...

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Abstract

The invention discloses ultrathick large (wall thickness not less than 200 mm) low-temperature ductile cast iron. The ultrathick large low-temperature ductile cast iron comprises the following components: 4.2-4.4 wt% of CE, 1.9-2.1 wt% of Si, Mn not more than 0.15 wt%, P not more than 0.025 wt%, 0.006-0.012 wt% of S, 0.030-0.045 wt% of Mg, 0.003-0.005 wt% of Sb, 0.02-0.03 wt% of V, and the balance of Fe and impurities carried in the preparation process. The invention further discloses a preparation method of the ultrathick large low-temperature ductile cast iron. The ultrathick large low-temperature ductile cast iron is excellent in heart structure, generates no such special-shaped graphite as fragment graphite, satisfies -20 DEG C impact requirements when satisfying the tensile strength, the yield strength and the ductility, and satisfies the material requirements by high-power development of wind power castings.

Description

technical field [0001] The invention belongs to the technical field of cast iron materials, and in particular relates to an ultra-thick and large low-temperature ductile iron and a preparation method thereof. Background technique [0002] After 2006, my country's wind power installed capacity showed explosive growth. In 2015, China's wind power installed capacity reached a new high. The country (except Taiwan) newly installed 16,740 wind turbines, with a new installed capacity of 30,753MW, a year-on-year increase of 32.6%; a total of 92,981 wind turbines were installed, with a cumulative installed capacity of 145,362MW, a year-on-year increase of 26.8%. In 2015, among the new wind power installed capacity in my country, the market share of 2MW wind turbine assembled units exceeded 1.5MW units for the first time, accounting for 50% of the country's new installed capacity. 1.5MW units and 2MW units still dominated the market, with a market share of 84%. Compared with 2014, th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C37/04C22C33/08C21C1/10B22D1/00
CPCB22D1/00C21C1/105C22C33/08C22C37/04C22C37/10
Inventor 王美喜王星史学涌陈玉芳闫兴义
Owner JIANGSU JIXIN WIND ENERGY TECH
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