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Novel dyeing process of polyester/cotton knitted fabric

A technology of knitted fabric and new technology, applied in the field of dyeing technology, can solve the problems of water consumption, high production cost, energy consumption, etc., achieve the effect of reducing pollution discharge, reducing the number of hot washing, and improving efficiency

Inactive Publication Date: 2017-06-23
FUJIAN FYNEX TEXTILE SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional processing method is generally pre-treatment with oxygen bleaching, and then disperse / active two-bath two-step dyeing, that is, dyeing polyester under weak acidic conditions; Disperse dyes on the components; then neutralize with acetic acid, and then dye the cotton components with reactive dyes; finally wash with water and use soaping agent for high-temperature soaping after treatment. This process is complicated, time-consuming, water-consuming, and energy-consuming. Production The cost is also high, and a large amount of waste water is discharged, and the energy consumption of water, steam, and electricity in the traditional pretreatment and post-dyeing treatment processes is the main part of energy and cost, especially water consumption and a large amount of discharge have always been The ways and problems that enterprises seek to solve

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Novel dyeing process of polyester/cotton knitted fabric
  • Novel dyeing process of polyester/cotton knitted fabric
  • Novel dyeing process of polyester/cotton knitted fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A new dyeing process for polyester-cotton knitted fabrics, comprising the following steps:

[0028] Pretreatment / dyeing and washing in one bath→acid washing and neutralization→deoxidation→dyeing cotton→washing→acid neutralization→TCW cleaning→hot washing→washing→fixation

[0029] Specifically, the pretreatment / dyeing and washing one bath includes: adding water, raising the room temperature to 35°C, adding Acosel TCB-N and dyes, then raising the temperature to 125°C at 1.5°C / min, keeping it warm for 35 minutes, and then heating at 0.8°C / min min to 75°C, add liquid caustic soda and hydrogen peroxide, keep warm for 55 minutes, turn on the water, and then wash with clean water. Further, the dosage of Acces TCB-N is 1g / L, and the bath ratio of pretreatment / dyeing and washing is 1:4 , using the one-bath agent Yakesa TCB-N to combine the pretreatment with dyeing and washing, realizing one bath of oxygen bleaching, dyeing and washing from the process, no washing after dyeing an...

Embodiment 2

[0038] A new dyeing process for polyester-cotton knitted fabrics, comprising the following steps:

[0039] Pretreatment / dyeing and washing one bath→acid washing and neutralization→deoxidation→dyeing cotton→washing→peracid→TCW cleaning→hot washing→washing→fixation

[0040] Specifically, the pre-treatment / dyeing and washing one bath includes: adding water, raising the room temperature to 45°C, adding Acosel TCB-N and dyes, then raising the temperature to 135°C at 1°C / min, keeping it warm for 25 minutes, and then heating at 1.5°C / min min to 85°C, add liquid caustic soda and hydrogen peroxide, keep warm for 45 minutes, turn on the water, and then wash with clean water. Further, the dosage of Acces TCB-N is 2g / L, and the bath ratio of pretreatment / dyeing and washing is 1:6 , using the one-bath agent Yakesa TCB-N to combine the pretreatment with dyeing and washing, realizing one bath of oxygen bleaching, dyeing and washing from the process, no washing after dyeing and washing, and r...

Embodiment 3

[0049] A new dyeing process for polyester-cotton knitted fabrics, comprising the following steps:

[0050] Pretreatment / dyeing and washing one bath→acid washing and neutralization→deoxidation→dyeing cotton→washing→peracid→TCW cleaning→hot washing→washing→fixation

[0051] Specifically, the pretreatment / dyeing and washing one bath includes: adding water, raising the room temperature to 40°C, adding Acces TCB-N and dyes, then raising the temperature to 133°C at 1.2°C / min, keeping it warm for 30 minutes, and then increasing the temperature at 1°C / min min to 80°C, add liquid caustic soda and hydrogen peroxide, keep warm for 50 minutes, turn on the water, and then wash with clean water. Further, the dosage of Acces TCB-N is 1.5g / L, and the bath ratio of pretreatment / dyeing and washing is 1: 5. The one-bath agent Yakesai TCB-N is used to combine the pretreatment with dyeing and washing, which realizes one bath of oxygen bleaching, dyeing and washing in terms of technology, and does ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a novel dyeing process of a polyester / cotton knitted fabric. The process is characterized by comprising the following steps: pre-treatment / washing in a single bath; pickling and neutralizing; deoxygenating; cotton dyeing; water washing; acid passing; TCW cleaning; hot washing; water washing; and color fixing. Compared with a conventional process, a single bath agent Yakesai TCB-N is adopted to combine pre-treatment and dyeing, so that the oxygen bleaching and dyeing in the single bath can be realized technically; after washing, no cleaning is performed, and meanwhile, the hot washing numbers of time and two times of reductive cleaning are reduced, and cotton dyeing is directly performed, so that the process is shortened; after cotton dyeing, a TCW environmental cleaning process is adopted to replace a conventional two-time soaping step at 95 DEG C, and meanwhile, the hot washing numbers of time is reduced, so that the process is relatively environment-friendly, COD is low, the sewage treatment burden is alleviated, the benefit is increased, the pollution discharge is reduced, and an effect of saving energy and reducing emission is achieved.

Description

technical field [0001] The invention relates to a dyeing process, in particular to a new dyeing process of polyester-cotton knitted fabrics. Background technique [0002] Textile dyeing and finishing is a traditional industry in my country and an important part of the textile industry. The level of dyeing and finishing industry largely represents the level of a country's textile industry. Its development plays a very important role. As we all know, textile embryos The cloth is based on the cottonseed, ash, impurities, oil, etc. in its own fiber and the oil stains generated during the spinning process. Before the subsequent dyeing process, the oil, impurities, etc. must be removed. This is the pre-treatment process. After degradation, After treatment by physical and chemical methods such as emulsification or dissolution, the fabric surface is smooth, the dyeing rate is improved, the level dyeing property is enhanced, and the dyeing defective rate is reduced; Hair, floating colo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P1/00D06P1/44D06P1/673D06P1/653D06P3/82D06P5/02D06L4/13
CPCD06P1/0024D06P1/44D06P1/6533D06P1/6735D06P3/8252D06P5/02
Inventor 张鑫陈澄清陈孝烨吴华潘立潮
Owner FUJIAN FYNEX TEXTILE SCI & TECH
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