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Anti-explosion cable and preparation method thereof

A technology of explosion-proof cables and explosion-proof layers, which is applied in the direction of cable/conductor manufacturing, insulated cables, and cables. , bending and other issues, to achieve the effect of improving explosion-proof safety performance, good mechanical performance and low cost

Active Publication Date: 2017-05-31
MIANYANG LONG LETTER CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing explosion-proof cables are realized by installing a circular explosion-proof plate inside the cable, mainly steel wire armor and copper wire armor, so that the cable will not be damaged under the action of external force, but this structure reduces the flexibility of the cable. , bending; the addition of the explosion-proof plate will increase the weight of the cable itself, which increases the difficulty of installation and laying on the one hand, and on the other hand makes the cable only suitable for use on land, not on ships
[0003] In addition, with the rapid development of the economy, there are various special requirements for cables, but the current cable waterproof, anti-static field, explosion-proof performance, and pressure resistance performance are poor, especially the cables cannot have any problems during use. The cable structure can no longer meet the diverse requirements

Method used

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  • Anti-explosion cable and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0026]A preparation method of the above-mentioned explosion-proof cable, comprising the following process: using an extrusion process to coat an insulating layer on the outside of the cable conductor core, then using overlapping wrapping to form a shielding layer, and then adhering a phase-change material layer on the outside of the shielding layer. The phase change material layer is coated with a water-blocking layer, and the water-blocking layer is coated with the first explosion-proof layer by extrusion technology, and the compression-resistant layer and the second explosion-proof layer are sequentially coated on the first explosion-proof layer, using a double extrusion process The second explosion-proof layer is coated with a flame-retardant layer and a sheath layer to form an explosion-proof cable;

[0027] The first explosion-proof layer is a rubber explosion-proof layer, and the rubber explosion-proof layer is made by extrusion of materials prepared by the following meth...

Embodiment 2

[0029] The first explosion-proof layer is a rubber explosion-proof layer, and the rubber explosion-proof layer is made by extruding the material prepared by the following method, which includes the following process: by weight, 120 parts of styrene-butadiene rubber is added to a rubber mixer and mixed for 15 Minutes, then add 15 parts of antimony trioxide, 5 parts of carbon black, 8 parts of nano silicon oxide, 5 parts of modified clay and 10 parts of pitch-based carbon fiber, mix well, knead for 2 hours, then add 3 parts of acetyl citric acid Tri-n-butyl ester, 12 parts of isothiazolinone, 5 parts of carboxymethyl cellulose, 5 parts of methyl anthranilate, 8 parts of simethicone, 3 parts of melamine cyanurate, 5 parts of triethanolamine and 5 parts part polylactic acid, mixed for 60 minutes to obtain a rubber material, and molded the rubber material to obtain a rubber material for preparing a rubber explosion-proof layer.

[0030] Other processes and parameters are exactly th...

Embodiment 3

[0032] The first explosion-proof layer is a rubber explosion-proof layer, and the rubber explosion-proof layer is made by extruding the material prepared by the following method, which includes the following process: by weight, 110 parts of styrene-butadiene rubber is added to a rubber mixer and mixed for 12 Minutes, then add 12 parts of antimony trioxide, 4 parts of carbon black, 6 parts of nano silicon oxide, 4 parts of modified clay and 8 parts of pitch-based carbon fiber, mix well, knead for 1.5 hours, then add 2 parts of acetyl citric acid Tri-n-butyl ester, 10 parts of isothiazolinone, 4 parts of carboxymethyl cellulose, 4 parts of methyl anthranilate, 6 parts of simethicone, 2 parts of melamine cyanurate, 4 parts of triethanolamine and 4 parts part polylactic acid, mixed for 40 minutes to obtain a rubber material, and molded the rubber material to obtain a rubber material for preparing a rubber explosion-proof layer.

[0033] Other processes and parameters are exactly t...

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Abstract

The invention discloses an anti-explosion cable and a preparation method thereof. The anti-explosion cable sequentially comprises a cable conductor core, an insulating layer, a shielding layer, a phase change material layer, a waterproof layer, a first anti-explosion layer, a compression-resistant layer, a second anti-explosion layer, a flame-retardant layer and a jacket layer. An extrusion process is adopted to coat the insulating layer outside the cable conductor core, the shielding layer is formed by overlapped lapping, the phase change material layer is adhered outside the shielding layer, and the waterproof layer is coated on the phase change material layer; the extrusion process is adopted to coat the first anti-explosion layer on the waterproof layer, and the compression-resistant layer and the second anti-explosion layer are sequentially coated on the first anti-explosion layer; a double-extrusion process is adopted to coat the flame-retardant layer and the jacket layer on the second explosion layer to form the anti-explosion cable. The anti-explosion cable is reasonable in structure, good in flame-retardant performance, anti-explosion performance, anti-interference performance and mechanical performance, low in cost, safe to operate and quite convenient to use, performances of the cable are improved, anti-explosion safety of the cable is improved, and the anti-explosion cable is more convenient and more reliable to use.

Description

technical field [0001] The invention relates to a cable, in particular to an explosion-proof cable and a preparation method thereof. Background technique [0002] With the development of society, cables are used more and more widely, and there are more stringent and diverse requirements for the performance of cables. Continuously improving the performance of sheath materials is an urgent need for economic and social development. Explosion-proof cables have been widely used in some places with explosive hazards. For example, in warehouses, chemical companies, gas stations, gas stations, oil companies and other places with high safety requirements, explosion-proof cables are required to meet these places. High demands on security. In order to prevent damage to the cable caused by the storm shock wave caused by the explosion, as well as electromagnetic interference between the line and the surrounding equipment, a circular explosion-proof plate, steel wire armor, and copper wi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/295H01B7/17H01B7/18H01B7/22H01B13/26H01B13/24C08L9/06C08L1/28C08L67/04C08K13/04C08K7/06C08K3/22C08K3/04C08K3/36C08K3/34C08L31/04C08L61/06C08L5/00C08K13/02C08K5/3492C08L23/08
CPCC08K2201/011C08L9/06C08L23/0853C08L31/04C08L2203/202C08L2205/035C08L2312/06H01B7/17H01B7/1875H01B7/226H01B7/295H01B13/24H01B13/2613H01B13/262C08L1/286C08L67/04C08K13/04C08K7/06C08K3/2279C08K3/04C08K3/36C08K3/346C08L61/06C08L5/00C08K13/02C08K5/34928C08K5/34922C08L33/12
Inventor 任云
Owner MIANYANG LONG LETTER CABLE
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