A kind of preparation method of the permanent magnet material of low heavy rare earth, high coercive force

A technology of permanent magnet materials and high coercivity, which is applied in the fields of magnetic materials, inductor/transformer/magnet manufacturing, magnetic objects, etc., and can solve the problems of high cost, uneven distribution of heavy rare earth elements in magnets, and difficulty in uniform distribution of heavy rare earth elements, etc. problem, to achieve the effect of less heavy rare earth and improve the coercive force of the magnet

Active Publication Date: 2017-12-26
EARTH PANDA ADVANCE MAGNETIC MATERIAL
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Problems solved by technology

However, this method also has obvious deficiencies: 1. when the doped powder is a micron powder, because the powder particles are relatively coarse (similar to the rare earth-iron-boron alloy powder particle size) and the doping amount is small (less than 5% by mass fraction) , the doped heavy rare earth elements are difficult to distribute evenly along the grain boundary and grain surface, the heavy rare earth content in the grain boundary and grain surface near the doped powder is high, and the grain boundary and grain surface far away from the doped powder The content of heavy rare earth in the medium is low, which leads to the uneven performance of the whole magnet, which affects the use of the magnet; ②When the doped powder is nano powder, it is difficult to prepare and store the nano powder, plus the agglomeration effect of the nano powder and the combination with rare earth - The difference in particle size of iron-boron alloy powder makes it difficult to mix evenly with the micron powder of rare earth-iron-boron alloy, resulting in uneven distribution of heavy rare earth elements in the magnet, which directly affects the uniformity of magnet performance and use
[0006] Dy film coating process by magnetron sputtering on the powder surface [ZL201110242847.7] effectively overcomes the shortcomings and deficiencies of the direct addition and grain boundary doping process while improving the coercive force of the magnet, but the magnetron sputtering on the surface of micron powder is difficult, High cost, not suitable for mass industrial production

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  • A kind of preparation method of the permanent magnet material of low heavy rare earth, high coercive force
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[0026] A kind of preparation method of the permanent magnet material of low heavy rare earth, high coercive force of the present invention, it comprises the following steps:

[0027] (1) Mix the rare earth-iron-boron alloy powder with the heavy rare earth metal or alloy powder, heat-treat at a temperature of 500-800°C for 1-20 hours, and keep stirring, so that the heavy rare-earth metal atoms diffuse into the rare earth-iron-boron the surface layer of the alloy powder to obtain a mixture; wherein the mass content of the rare earth-iron-boron alloy powder is 95% to 99.5%, and the balance is heavy rare earth metal or alloy powder;

[0028] (2) Place the mixture in a magnetic field above 1.5T to form a green compact through orientation pressing;

[0029] (3) The compact is prepared into a sintered rare earth-iron-boron permanent magnet material through high-temperature sintering and tempering treatment.

[0030] In a further scheme, the main component of the rare earth-iron-boro...

Embodiment 1

[0034] (1) Nd with an average particle size of 3.0 μm 31 Fe 68 B powder with DyF with an average particle size of 3.0 μm 3 After the powder is mixed according to the ratio of 98:2, it is heat-treated at 600°C for 10 hours with constant stirring, so that the heavy rare earth metal atoms diffuse into the surface layer of the rare earth-iron-boron alloy powder to obtain a mixture;

[0035] (2) Place the mixture in a 1.6T magnetic field to make a green compact through orientation pressing;

[0036] (3) The compact is prepared into a sintered rare earth-iron-boron permanent magnet material through high-temperature sintering and tempering treatment.

Embodiment 2

[0044] (1) Nd with an average particle size of 2.6 μm 31 Fe 68 B powder with DyH with an average particle size of 3.0 μm 3 After mixing the powders at a ratio of 99:1, heat treatment at 580°C for 15 hours with constant stirring, so that the heavy rare earth metal atoms diffuse into the surface layer of the rare earth-iron-boron alloy powder to obtain a mixture;

[0045] (2) Place the mixture in a 2.0T magnetic field to make a green compact through orientation pressing;

[0046] (3) The compact is prepared into a sintered rare earth-iron-boron permanent magnet material through high-temperature sintering and tempering treatment.

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Abstract

The invention provides a preparation method for a permanent magnet material with low content of heavy rare earth and high coercivity. The preparation method comprises the steps of performing mixing and thermal treatment on rare earth-iron-boron alloy powder and heavy rare earth metal or alloy powder while constantly stirring to enable heavy rare earth metal atoms to be dispersed to a surface layer of the rare earth-iron-boron alloy powder to obtain a mixture; putting the mixture into a magnetic field of greater than 1.5T and forming a pressing blank through orientating and pressing; and performing high-temperature sintering and tempering treatment on the pressing blank to prepare the sintered rare earth-iron-boron permanent magnet material. The sintered rare earth-iron-boron permanent magnet material prepared by the invention has the characteristics of low content of heavy rare earth and high coercivity.

Description

technical field [0001] The invention belongs to the field of magnetic materials, and in particular relates to a preparation method of a permanent magnet material with low heavy rare earth and high coercive force. Background technique [0002] Permanent magnet material, also known as "hard magnetic material", refers to a functional material that is not easy to demagnetize after magnetization saturation and can retain magnetism for a long time. It has been widely used in aerospace, mechanical electronics, instrumentation, household appliances and many other fields. It has become the material basis for the development of machinery, power, electronic information and other industries. Among them, the sintered rare earth-iron-boron permanent magnet material is a typical representative of rare earth permanent magnet materials and is currently the most widely used permanent magnet material. [0003] Although rare earth-iron-boron permanent magnet materials have been widely used, th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02H01F1/057
CPCH01F1/0576H01F1/0577H01F41/0266
Inventor 刘友好黄秀莲陈静武衣晓飞熊永飞
Owner EARTH PANDA ADVANCE MAGNETIC MATERIAL
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