Silane crosslinked halogen-free flame-retardant polyethylene cable material and preparation method thereof

A flame-retardant polyethylene and silane cross-linking technology, which is applied in the direction of plastic/resin/wax insulators, organic insulators, etc., can solve the problems of difficult safety protection, low equipment investment, and low production costs, so as to improve thermodynamic properties and overcome Agglomeration phenomenon, strong anti-aging effect

Inactive Publication Date: 2017-03-08
高团结
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

"Chemical Bulletin" (No. 1, 2006, page 18) reported that radiation crosslinking is the use of γ-rays (Co-60 source) or high-energy electron beams (electron accelerators) to irradiate polymers to generate polymer free radicals, which are combined with each other. Form cross-linking bonds to make linear polymer materials into a network structure. The disadvantages are high equipment cost, difficult safety protection and great damage to material properties; peroxide cross-linking uses organic peroxides as cross-linking agents , but due to the harsh control of temperature and pressure conditions, there are difficulties in industrial production; the silane crosslinking method has low equipment investment, low production cost, and high productivity. It is suitable for products of various shapes such as thick and thin, and at the same time Also suitable for filled composites and is therefore generally valued
Although the heat resistance of polyethylene has been greatly improved after silane crosslinking, the flame retardancy is still poor.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] A silane crosslinked halogen-free flame-retardant polyethylene cable material and its preparation method: 45-55wt% low-density polyethylene, 7-10wt% ethylene-vinyl acetate copolymer with a vinyl acetate content of 40%, 3-5wt% % of the general formula is RSi(OR')3 vinyltriethylsilane, 0.3-0.5wt% dicumyl peroxide, 0.07-0.1wt% dibutyltin dilaurate, 25-30wt% Modified nano Mg(OH)2, 5-10wt% ammonium polyphosphate with a relative molecular weight of 2500 and 0.75-1wt% antioxidant 1010 are mixed and granulated at 150-160°C to obtain silane cross-linked Halogen-free flame-retardant polyethylene cable compound. The oxygen index of the cable material is 33-36, the tensile strength is 12-14MP and the elongation at break is 420-450%.

Embodiment 2

[0015] A silane crosslinked halogen-free flame-retardant polyethylene cable material and its preparation method: 50-60wt% low-density polyethylene, 6-8wt% ethylene-vinyl acetate copolymer with a vinyl acetate content of 33%, 2-4wt% % of the general formula is RSi(OR')3 vinyltrimethylsilane, 0.2-0.4wt% of dibutyl peroxide, 0.04-0.07wt% of alkylbenzenesulfonic acid, 20-25wt% of modified Mg(OH)2, 7-13wt% ammonium polyphosphate with a relative molecular weight of 3100 and 0.7-0.8wt% antioxidant 1010 are mixed and granulated at 150-160°C to obtain silane cross-linked Halogen-free flame-retardant polyethylene cable compound. The oxygen index of the cable material is 33.1-35, the tensile strength is 13-14.4MP and the elongation at break is 419-443%.

Embodiment 3

[0017] A silane crosslinked halogen-free flame-retardant polyethylene cable material and its preparation method: 55-65wt% low-density polyethylene, 5-7wt% ethylene-vinyl acetate copolymer with a vinyl acetate content of 28%, 2-3wt% % of the general formula is RSi(OR')3 methacryloxypropyltriethoxysilane, 0.1-0.3wt% of BPO, 0.01-0.04wt% of hydrochloric acid, 15-20wt% of modified nano Mg (OH)2, 10-15wt% ammonium polyphosphate is ammonium polyphosphate with a relative molecular weight of 2000 and 0.5-0.75wt% antioxidant 1010, mixed and granulated at 150-160°C to obtain silane cross-linked Halogen-free flame-retardant polyethylene cable compound. The oxygen index of the cable material is 32.5-34, the tensile strength is 12.5-15MP and the elongation at break is 415-440%.

[0018] This specific embodiment adopts Mg(OH)2 whose decomposition temperature is higher than Al(OH)3 as the main flame retardant, which can avoid the generation of bubbles inside the resin due to the decompositi...

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Abstract

The invention provides a silane crosslinked halogen-free flame-retardant polyethylene cable material and a preparation method thereof. The preparation method comprises blending 45 to 65wt% of low density polyethylene, 5 to 10wt% of an ethylene-vinyl acetate copolymer, 2 to 5wt% of silane having the general formula of RSi(OR')3, 0.1 to 0.5wt% of a peroxide initiator, 0.01 to 0.1wt% of a crosslinking catalyst, 15 to 30wt% of modified nano-Mg(OH)2, 5 to 15wt% of ammonium polyphosphate and 0.5 to 1wt% of an antioxidant 1010 at a temperature of 150 to 160 DEG C, and carrying out granulation at the temperature of 150 to 160 DEG C to obtain a cable material. The preparation method has the advantages of easily available raw materials and simple processes. The silane crosslinked halogen-free flame-retardant polyethylene cable material has an oxygen index of 32.5 to 36, tensile strength of 12 to 15MP and the elongation at break of 415 to 450% and has characteristics of high tensile strength, elongation at break, anti-aging performance, good temperature resistance and no damage to the environment.

Description

technical field [0001] The invention belongs to the technical field of polyethylene cable material. Specifically relates to a silane crosslinked halogen-free flame-retardant polyethylene cable material and a preparation method thereof. Background technique [0002] The earth environment we live in is increasingly seriously polluted, which has endangered the quality of life and health of human beings. The traditionally used polyvinyl chloride (PVC) insulated wire and cable is a very serious source of pollution. Its main hazards are electrical fires and the production and disposal of harmful substances such as dioxins, halides, and heavy metals. Therefore, the current wire and cable industry has implemented halogen-free, low-smoke and flame-retardant wires and cables. Moreover, with the rapid development of my country's economy, the demand for wires and cables from all walks of life continues to increase, and at the same time higher requirements are placed on the various pro...

Claims

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Application Information

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IPC IPC(8): C08L23/06C08L23/08C08K13/06C08K9/00C08K3/22C08K3/32C08K5/134H01B3/44
CPCC08L23/06C08L2201/02C08L2201/08C08L2201/22C08L2203/202C08L2207/066C08L2312/08H01B3/441
Inventor 高团结李万敏
Owner 高团结
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