Water distributor and production process thereof

A production process and water separator technology, which is applied in the direction of branch pipelines, pipes, pipes/pipe joints/fittings, etc., can solve problems such as poor bonding between main pipes and branch pipes, poor anti-corrosion and anti-rust performance of products, and poor product aesthetics , to achieve the effect of improving aesthetics and sealing performance, improving sealing and aesthetics, and high production efficiency

Pending Publication Date: 2017-02-15
河南卡斯特流体科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The first-generation water separators are connected and assembled by connecting the main pipes and branch pipes with wire joints. The seal is not tight, and water leakage and seepage occur frequently.
The second-generation water separator has more welding points, and the end needs to be manually added with fixed caps and size heads during the practical process, which is inconvenient to use
[0004] In addition, when the existing water separator is installed and used, it is necessary to additionally set up the plugging and re-open the vent hole for exhaust and pressure relief, which brings great inconvenience to the use
[0005] In addition, the existing production process of the water separator has the disadvantages of low degree of automation, low production efficiency, tight fit between the main pipe and the branch pipe, many welding points, poor product aesthetics, poor anti-corrosion and anti-corrosion performance of the product, etc.

Method used

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  • Water distributor and production process thereof
  • Water distributor and production process thereof
  • Water distributor and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] This embodiment provides a water separator, such as figure 1 with figure 2 As shown, it includes a main pipe and several branch pipes respectively connected with the main pipe. One end of the main pipe is the water inlet end, and the other end is provided with a head. The water inlet end has been shrinked. The inner diameter is reduced by 30 to 40%, that is, the inner diameter of the water inlet at the left end of the main pipe is 60 to 70% of the inner diameter of the main part of the central part of the main pipe.

[0034] In the water separator provided in this embodiment, the water inlet end of the main pipe is shrinked, and the inner diameter of the water inlet end is smaller than the inner diameter of the main part of the main pipe except the water inlet end. Under the same flow rate, the inner diameter of the main part in the middle of the main pipe is larger. The internal water flow velocity is lower than the water flow velocity inside the water inlet end, the...

Embodiment 2

[0041] The present embodiment provides a kind of water trap (particularly the water trap shown in embodiment 1) production process, comprises the following steps:

[0042] S1. Use a CNC pipe cutting machine to cut carbon steel seamless steel pipes as the main pipe blank, use the left end of the main pipe blank as the water inlet end and perform necking treatment. During the necking treatment, the inner diameter of the water inlet end is reduced to 60~ of the original diameter. 70%;

[0043] S2. Use punching equipment to punch out several arc holes in sequence on the upper surface of the side wall of the main pipe blank to obtain the main pipe;

[0044] S3, using a CNC pipe cutting machine to cut a carbon steel seamless steel pipe as a branch pipe blank, and using an arc punching machine to punch one end of the branch pipe blank out of the arc recess corresponding to the arc hole on the S2 main pipe to obtain a branch pipe;

[0045] S4. Weld the arc concave ends of several bra...

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Abstract

The invention belongs to the technical field of pipeline connection pieces, and particularly provides a water distributor and a production process thereof. The water distributor comprises a main pipe and a plurality of branch pipes correspondingly communicated with the main pipe; one end of the main pipe is a water inlet end, and an end socket is arranged at the other end of the main pipe; and the water inlet end is subjected to necking down treatment, and the inner diameter of the water inlet end is made to be shrunk by 30-40%. By means of the water distributor, the water hammer effect in the water distributor can be effectively reduced, and water flow is uniformly and stably distributed in the water distributor. The production process of the water distributor has the beneficial effects of being high in automation degree and high in production efficiency; and arc holes and arc concaves which are precisely matched can also be obtained through an arc punching machine and a punching device by means of a numerical control technology, seamless butt joint of the arc holes and the arc concaves is achieved, and the sealing performance and the attractiveness of an obtained product are improved. In the welding step, the relative positions of the main pipe and the branch pipes are fixed by means of point welding of three points, then, the main pipe and the branch pipes are completely welded and sealed through hoop welding, positioning can be facilitated by performing point welding firstly, and it is prevented that the branch pipes deflect in the hoop welding process.

Description

technical field [0001] The invention relates to the technical field of pipe connectors, in particular to a water separator and a production process thereof. Background technique [0002] The water separator is a water system, which is used to connect various heating pipes for distribution and return of water, and a water collection device. The first generation of water distributors used silk joints to connect and assemble the main pipes and branch pipes. The seal was not tight, and water leakage occurred frequently. The second-generation water separator has many welding points, and the end needs to be manually added with fixed caps and small heads during the practical process, which is inconvenient to use. [0003] Most of the main pipes of existing water distributors are straight through pipes with uniform diameters. The water inlet end of this straight pipe is consistent with the inner diameter of the main body of the main pipe, so that the water flow speed will not decre...

Claims

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Application Information

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IPC IPC(8): F16L41/03B23P15/00
CPCB23P15/00F16L41/03
Inventor 张俊福
Owner 河南卡斯特流体科技有限公司
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