Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A method for preparing dimethyl ether from methanol with low energy consumption

A technology for methanol preparation and dimethyl ether, which is applied in the directions of dehydration of hydroxyl-containing compounds to prepare ether, ether preparation, ether separation/purification, etc., to achieve the effects of reducing external heat supply, significant technical effects, and increasing stability

Active Publication Date: 2018-12-18
HEBEI JICHUN CHEM CO LTD
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Chinese patent document (CN 200810045127X) discloses "a low energy consumption method for producing dimethyl ether from methanol". The heat taken away by the cooling water in the distillation process makes the first methanol preheated; the second methanol enters the tower from the upper part of the methanol pressurized rectification tower as a cold reflux, and is heated under the action of the methanol reboiler. Exchange and transform into methanol vapor; in the present invention, the raw material methanol is heated through multiple heat exchanges, and the phase change heat of the gas phase dimethyl ether liquefaction and the heat of the bottom water discharged from the methanol pressurized rectification tower are utilized, but the residual heat of the reaction gas has not yet reached Fully utilized, there is still room for further improvement in waste heat utilization

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for preparing dimethyl ether from methanol with low energy consumption
  • A method for preparing dimethyl ether from methanol with low energy consumption

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] as attached figure 1 As shown, methanol with a purity of 99% (wt) is selected as the feed material, and enters the reactor through two-stage heat exchange gasification and temperature rise, and dehydration reaction is carried out at 300-350 ° C and a pressure of 0.78 MPa. The reaction product is fed from the gas phase at the bottom of the rectification tower, and the separation of dimethyl ether, methanol and water is realized by using the heat carried by itself, and a mixture mainly containing methanol and water is obtained in the bottom of the tower, and the liquid phase two is obtained after the top product is cooled by a condenser. Methyl ether and non-condensable gas containing a small amount of dimethyl ether and other light components, a part of the liquid phase dimethyl ether is refluxed and a part is recovered as a product after passing the test. Among them, the non-condensable gas goes to the scrubber to recover dimethyl ether, and the light components such as...

Embodiment 2

[0036] According to the conditions and steps of Example 1, keep the operating conditions of the vaporization tower, the reaction system and the washing tower unchanged, only change the dimethyl ether feed position of the rectification tower, and feed the second plate from the bottom of the rectification tower. The external heat transfer oil valve of the reboiler of the distillation tower can be fully closed, the pressure at the top of the tower is 0.7MPa, the temperature is 35°C, and the purity of the dimethyl ether product is 99.8%.

Embodiment 3

[0038]According to the conditions and steps of Example 1, keep the operating conditions of the vaporization tower, the reaction system and the washing tower unchanged, only change the dimethyl ether feed position of the rectification tower, and feed the 4th plate from the bottom of the rectification tower. The external heat transfer oil valve of the reboiler of the distillation column needs to be opened by one-fifth of the opening, the pressure at the top of the tower is 0.73 MPa, the temperature is 38°C, and the purity of the dimethyl ether product is 99.9%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method for low energy consumption preparation of dimethyl ether from methanol, and belongs to the field of chemical engineering. The method comprises the following steps: 1, methanol from a tank area undergoes two-stage preheating by a wastewater cooler and a methanol preheater; 2, the preheated methanol is vaporized by a vaporizing tower, the vaporized methanol enters a reactor, reaction gas obtained after a reaction is divided into two flows, one of the two flows enters the methanol preheater, and the other flow enters one reboiler in the vaporizing tower; 3, the two reaction gas flows with the heat being partially used meet before entering a secondary methanol preheater, and exchange heat, and the obtained gas enters a rectifying tower from the bottom in a gas form; and 4, rectifying tower top dimethyl ether is cooled by an evaporative condenser, the cooled dimethyl ether enters a dimethyl ether refluxing tank, one part of the dimethyl ether is refluxed, and one part of the dimethyl ether is extracted as a product. Compared with the prior art, the method has the advantages of reasonable and full utilization of heat generated in the whole production system, saving of a large amount of process cooling water, optimized process route, reduction of the device investment, and suitableness for large-scale industrialization.

Description

technical field [0001] The invention relates to a low-energy-consuming method for preparing dimethyl ether from methanol, in particular to a low-energy-consuming method that makes full use of system reaction heat, reduces external heat source supply, and reduces production costs, and belongs to the technical field of chemical production. Background technique [0002] At present, the main production methods of dimethyl ether are the synthesis gas one-step method and the methanol method. The methanol method is divided into methanol gas-phase catalytic dehydration method and liquid-phase catalytic dehydration method. The one-step method of synthesis gas is in the stage of industrial exploration, and there is no report of industrialization. Methanol gas-phase catalytic dehydration method and methanol liquid-phase catalytic dehydration method have industrial production equipment abroad; while methanol gas-phase catalytic dehydration method has the characteristics of low investme...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C07C43/04C07C41/09C07C41/40C07C41/42
CPCC07C41/09C07C41/40C07C41/42C07C43/043
Inventor 宋吉春武方海刘华亮
Owner HEBEI JICHUN CHEM CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products