Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Intelligent source baffle plate system and method thereof for preparing hard coating

A technology of hard coating and energy, applied in the field of intelligent source baffle system and preparation of hard coating, can solve the problem of reducing the loading space of the coating machine and the loading capacity of the workpiece, the adsorption of the gas cannot be released quickly, and the pollution of the CAE target surface. and other problems, to achieve the effect of reducing the possibility of air leakage and jamming, improving the background vacuum degree and simple structure design

Active Publication Date: 2016-11-23
北京丹普表面技术有限公司
View PDF2 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since the target source is equipped with enhanced water cooling conditions, the temperature of the target material is low, and the adsorbed gas cannot be released at an accelerated rate, which affects the acquisition of high background vacuum and low pressure rise rate, resulting in residual gas (mainly water vapor) in the vacuum chamber. ) have a significant negative impact on the quality of the nitride coating
[0005] (2) Contamination of CAE target surface
It is almost impossible to achieve in a vacuum chamber environment, and the surface of the target source will still be contaminated;
[0013] 3) When the source baffle is closed, the target source discharge is started (cleaning the surface of the target), and the source baffle will be bombarded and heated by intense plasma discharge, which cannot be tolerated by general source baffles;
[0014] 4) When the source baffle is opened, it will occupy the coating area in the vacuum chamber, reducing the valuable loading space and workpiece loading capacity of the coating machine

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Intelligent source baffle plate system and method thereof for preparing hard coating
  • Intelligent source baffle plate system and method thereof for preparing hard coating
  • Intelligent source baffle plate system and method thereof for preparing hard coating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0051] Such as Figure 1 to 3 As shown, the smart source baffle system of the present invention includes a vacuum chamber 1, a circular gear ring 2, a smart source baffle 3, a gear reduction motor 4, a magnetic fluid seal transmission shaft 5 and a target source 6.

[0052] The vacuum chamber 1 is cylindrical as a whole, with a front door 11 on the front side, a main exhaust port 12 on the rear side, and a top plate 13 on the top; wherein the circumferential side wall of the vacuum chamber 1 is also provided with a number A , B, C, D four groups of cathodic arc target sources (CAE) 6 of the same or different target materials, each group of target sources 6 is composed of four separate target sources.

[0053] The circular gear ring 2 is hoisted on the inner side of the top end of the vacuum chamber 1.

[0054] The smart source baffle 3 is hoisted under the circular gear ring 2.

[0055] The gear reduction motor 4 is mounted on the outside of the top plate 13 of the vacuum chamber 1, ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to an intelligent source baffle plate system and a method thereof for preparing a hard coating. The system comprises a vacuum chamber, a circular gear ring, an intelligent source baffle plate, a gear reducer motor and a magnetofluid sealing transmission shaft. The method comprises the steps of (1) carrying out coating pretreatment; (2) carrying out vacuum pumping; (3) starting argon ion bombardment cleaning; (4) continuously carrying out high vacuum pumping to (4.0 to 9.0) * 10<-3> Pa, and carrying out target source predischarge cleaning; (5) continuously carrying out high vacuum pumping till the vacuum degree reaches 3.0 * 10<-3> Pa or above; (6) detecting the leakage rate of the vacuum chamber; (7) carrying out main arc metal ion bombardment and preparing a metal transition layer; (8) preparing a nitride coating through plating; and (9) after coating, inflating the vacuum chamber which is cooled to 150 to 250 DEG C, and after inflation, opening a door of the vacuum chamber to take out a workpiece. According to the system and the method, the content of residual gases in the vacuum chamber can be effectively decreased, the bonding strength of the hard coating and the surface of a base material and the performance of the hard coating are improved, mutual pollution between different cathode targets can be effectively prevented, and the quality and performance of a multi-layer or composite coating are improved.

Description

Technical field [0001] The invention belongs to the technical field of vacuum coating, and specifically relates to an intelligent source baffle system and a method for preparing a hard coating. Background technique [0002] Factors affecting the performance of vacuum coating (considered from the perspective of the cathodic arc target source CAE): [0003] (1) Release of gas [0004] The surface of any material will adsorb gas in the air, and will gradually release under vacuum conditions. The preheating of the vacuum chamber can accelerate the release of adsorbed gas on all surfaces in the vacuum chamber. However, because the target source is equipped with enhanced water cooling conditions, the temperature of the target material is low, and the adsorbed gas cannot be released quickly, which affects the acquisition of high background vacuum and low pressure rise rate, resulting in residual gas in the vacuum chamber (mainly water vapor ) Has a significant negative impact on the qual...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/32C23C14/56C23C14/06
CPCC23C14/0641C23C14/325C23C14/564
Inventor 董骐罗蓉平赵海波李常彬孙丁浩
Owner 北京丹普表面技术有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products