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High-resilience insole and manufacturing method thereof

A high-rebound, insole technology, applied in the field of insole manufacturing, can solve the problems of uneven distribution of TPU particles, weak resilience, and difficult processing, and achieve complete protection and reinforcement of physical properties, good strength and resilience, Strong integrity and stability

Active Publication Date: 2016-07-27
东莞市天强鞋材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Today's common insoles are usually PU insoles made of PU or TPU insoles made of TPU. PU insoles have good elasticity and support, but due to the high density of PU, the PU insoles produced are heavy and rigid. Strong, weak rebound performance, and TPU insoles, although due to the low density of TPU, its weight is small, good elasticity and rebound performance, but the support performance is not good, and it is very difficult to make insoles with thicker thickness
On the other hand, there is a TPU insole on the market, which is mainly made by melting the edge parts of elastic particles made of a lot of TPU (the abbreviation of Thermoplastic polyurethanes, thermoplastic polyurethane elastomer rubber) and then bonding them together. However, the number of TPU particles required by this manufacturing method is large, the cost is very high, and the original structure of the TPU particles is greatly affected during the manufacturing process. The distribution of the TPU particles is not balanced, which will lead to poor rebound performance and low strength of the insoles that are finally made. Low, prone to deformation, etc., it relies on edge bonding in the processing process, the processing is very difficult, the temperature requirement is high, the yield is low, and the practicability is not strong. In addition, its versatility is not strong. For other commonly used materials moot

Method used

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  • High-resilience insole and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0023] refer to figure 1 and figure 2 , the manufacture method of high resilience insole of the present invention, comprises the following steps:

[0024] Step a, PU chooses PU supplied by Foshan Hongbaoli Chemical Co., Ltd., and the density of PU is 0.2g / cm 3 , and in the PU, a mixture of triethylenediamine and ethylene glycol in a ratio of 1:800 is mixed as a catalyst, and the quality of the mixed catalyst is 0.3% of the PU mass, and 3kg of the above-mentioned materials are put into the barrel, Then heat to 40°C and keep the temperature constant to make the PU fully foam;

[0025] In step b, the elastic particles are selected from TPU particles supplied by Taizhou Global Xingye Chemical Technology Co., Ltd., and the density of TPU particles is 0.1g / cm 3 , and its particle diameter is 3mm, and its melting point is around 170°C. Put 1kg of the above TPU particles into the barrel and stir evenly to obtain a mixture;

[0026] In step c, the pouring machine is the DL330PU po...

Embodiment 2

[0029] refer to figure 1 and figure 2 , the manufacture method of high resilience insole of the present invention, comprises the following steps:

[0030] Step a, PU chooses PU supplied by Dongguan Mirenzhan Chemical Co., Ltd., and the density of PU is 0.25g / cm 3 , and the mixture of 1,6-hexanediol is mixed in the PU with a ratio of 1:900 as a catalyst, and the quality of the mixed catalyst is 0.5% of the PU quality, and the above-mentioned materials of 4kg are put into the barrel, and then heated To 45 ℃ and constant temperature, so that PU fully foam;

[0031] In step b, select the EVA particles of type 28-25 supplied by Suzhou Ziyunxuan Plastic Co., Ltd. for the elastic particles, and the density of the EVA particles is 0.15g / cm 3 , and its particle diameter is 4mm, and its melting point is about 190°C. Put 1kg of the above-mentioned EVA particles into the barrel, and stir evenly to obtain a mixture;

[0032] In step c, the pouring machine is the DL330PU pouring machin...

Embodiment 3

[0035] refer to figure 1 and figure 2 , the manufacture method of high resilience insole of the present invention, comprises the following steps:

[0036] Step a, PU chooses PU supplied by Suzhou Newt Packaging Materials Co., Ltd., and the density of PU is 0.3g / cm 3 , and in this PU, the mixture of 1,4-butanediol is mixed in a ratio of 1:1000 as a catalyst, and the quality of the mixed catalyst is 0.6% of the PU quality, the above-mentioned materials of 5kg are put into the cylinder, and then Mix the color paste into the barrel, then heat it to 55°C and keep the temperature constant to make the PU fully foam;

[0037]Step b, the elastic particles are selected from the rubber particles supplied by Hongfa Plastic Raw Materials Management Department in Zhangmutou, Dongguan City, and the density of the rubber particles is 0.2g / cm 3 , and its particle diameter is 5mm, and its melting point is about 200°C. Put 1kg of the above-mentioned rubber particles into the barrel, and stir...

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Abstract

The invention discloses a high-resilience insole which comprises a PU insole body and elastic particles. The elastic particles are embedded in the PU insole body, and the density of the elastic particles ranges from 0.1 g / cm<3> to 0.2 g / cm<3>.The high-resilience insole is simple in structure, and foldable while not likely to deform, and has high resilience. The invention further discloses a manufacturing method of the high-resilience insole. The manufacturing method comprises the following steps that firstly, 3-5 parts of PU by weight and a catalyst are put into a material barrel, then the mixture is heated to 40-55 DEG C, and the temperature is maintained to be constant; secondly, 1 part of elastic particles with the melting point higher than 55 DEG C by weight are added into the material barrel and then stirred evenly, and a mixture is obtained; thirdly, the mixture is injected into a mold, cooling and sizing are carried out, and the high-resilience insole is obtained. The manufacturing method is simple in processing step, low in processing cost and high in reliability, and the obtained finished product is high in yield, large in strength and resilience and high in practicability.

Description

technical field [0001] The invention relates to the field of insole manufacturing, in particular to a high-resilience insole and a manufacturing method thereof. Background technique [0002] Because the soles of common shoes are relatively hard, people directly touch their feet with the soles when wearing shoes, which can easily cause people to feel uncomfortable, and after wearing them for a long time, the feet are prone to fatigue and damage. On the other hand, the contact part between the soles and the soles is prone to sweating , The sole absorbs sweat directly and is easy to be damaged, and it will cause the shoes to stink. Therefore, many people will use the insole as a buffer between the sole and the sole of the foot, and in order to use it comfortably, it is usually hoped that the insole has strong resilience as much as possible and is not easy to deform. [0003] Today's common insoles are usually PU insoles made of PU or TPU insoles made of TPU. PU insoles have go...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A43B17/14A43B17/00C08G18/32C08G101/00
CPCA43B17/003A43B17/14B29C44/04C08G18/3206C08G2101/00C08G2410/00
Inventor 王天强
Owner 东莞市天强鞋材有限公司
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