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Manufacturing method of Zener diode and LED packaging device

A technology of Zener diodes and manufacturing methods, which is applied in the manufacture of electric solid-state devices, semiconductor devices, semiconductor/solid-state devices, etc., can solve the problems of complicated manufacturing process, high Zener cost, affecting production capacity and yield rate, etc., to reduce light absorption effect, good controllability

Active Publication Date: 2016-03-09
APT ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] CN200910149027.6 discloses a light-emitting diode device, and discloses the technical content of Al or Ag, which is a reflective material around the Zener diode by evaporation or sputtering; but the method of evaporation or sputtering not only needs to use Expensive equipment, complex manufacturing process, and Zener diodes are prone to leakage, low yield rate, and high Zener cost
[0005] CN201310383351.0 discloses a light-emitting diode packaging structure and its manufacturing method, and discloses the technical content of directly coating reflective glue on the surface of Zener diodes by dispensing to form a reflective layer, but the process of dispensing Zener diodes is very difficult. It is difficult to control, and at the same time, the reflective glue is easy to cover the chip, so that the light of the chip cannot be emitted. In addition, it is necessary to add a process of dots of reflective glue and baking before dispensing, which affects production capacity and yield.

Method used

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  • Manufacturing method of Zener diode and LED packaging device
  • Manufacturing method of Zener diode and LED packaging device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as figure 1 As shown, the fabrication method of the Zener diode includes:

[0033] Firstly, a temporary carrier is mounted on an ultraviolet light-permeable substrate, and the temporary carrier includes a first contact layer in contact with the substrate and a second contact layer in contact with the Zener diode.

[0034] The first contact layer has viscosity to facilitate bonding the temporary carrier on the substrate; the second contact layer has viscosity to facilitate bonding the Zener diode to the temporary carrier. Preferably, the viscosity of the first contact layer is greater than the viscosity of the second contact layer.

[0035] Then, Zener diodes 12 are evenly arranged on the second contact layer of the temporary carrier.

[0036] White reflective glue is coated on the temporary carrier evenly arranged with Zener diodes 12 and cured by heating, so that a white reflective glue layer 11 is formed on the surface of Zener diodes 12; wherein, the surface i...

Embodiment 2

[0044] The technical scheme of embodiment 2 is basically the same as embodiment 1, and its difference mainly lies in:

[0045] In this embodiment, a temporary carrier is mounted on a substrate, and the temporary carrier includes a first contact layer in contact with the substrate and a second contact layer in contact with the Zener diode. Wherein, the substrate is not limited to an ultraviolet light-permeable substrate.

[0046] In this embodiment, the viscosity of the first and second contact layers is reduced or eliminated by heating, preferably, the viscosity of the first and second contact layers is reduced to 80% of the initial viscosity by heating to above 180°C.

[0047] Among them, the hardness of the white reflective adhesive is Shore 50D, and the reflectivity is 90%.

Embodiment 3

[0049] Such as figure 2 Shown is an LED packaging device of the present invention, which includes Zener diodes manufactured by the methods described in Embodiment 1 and Embodiment 2.

[0050] Specifically, in the support 22, the light-emitting diode 21 and the zener diode 23 with a reflective adhesive layer prepared by the manufacturing method of the present invention are fixed; It is electrically connected to the positive and negative poles of the bracket 22; finally, the packaging is completed through the steps of dispensing, baking, testing, and binning.

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Abstract

The invention discloses a manufacturing method of a Zener diode and an LED packaging device. A substrate is provided with a temporary carrier, and the temporary carrier comprises a first contact layer which makes contact with a substrate and a second contact layer which makes contact with Zener diodes; the Zener diodes are uniformly arranged in the second contact layer of the temporary carrier; white reflection glue coats the temporary carrier with the Zener diodes in uniform arrangement and is solidified to form a white reflection glue layer at the surface of the Zener diodes; the white reflection glue layer at the electrode surface of the Zener diodes is removed by grinding; the temporary carrier and the substrate are removed; and a single Zener diode with the reflection glue layer in the periphery is obtained by cutting. The LED packaging device comprises the Zener diode prepared by the method. The Zener diode prepared by the method can be used to effectively avoid the light absorption effect, extra packaging devices and procedures are not needed in the manufacturing process, and the yield rate of the Zener diode manufactured by the method is high.

Description

technical field [0001] The invention belongs to the technical field of LEDs, and in particular relates to a method for manufacturing a Zener diode and an LED packaging device. Background technique [0002] Zener diodes play a protective role in stabilizing voltage and preventing electrostatic breakdown in LED devices, effectively ensuring the life of LEDs. However, since the material of the zener diode is a silicon substrate, the color is dark or black, and the light is seriously absorbed near the LED chip, causing a loss of 3-5% of the luminous flux during actual use, which restricts the improvement of the LED efficiency. [0003] In order to solve the problem of the light absorption effect of the Zener diode, in the prior art, a layer of reflective material is generally covered around the Zener diode to form a reflective layer to reflect the light of the LED back, so as to reduce the absorption of light by the Zener diode. [0004] CN200910149027.6 discloses a light-emitt...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L21/329H01L29/866H01L33/60
CPCH01L29/66106H01L29/866H01L33/60H01L2924/12035
Inventor 姚述光万垂铭姜志荣曾照明区伟能肖国伟
Owner APT ELECTRONICS
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