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Halogen-free flame-retardant heat-resistant weather-resistant polypropylene nano composite insulating material for automobile wire and preparation method thereof

A weather-resistant polypropylene and insulating material technology, applied in the direction of insulated conductors, insulated cables, organic insulators, etc., can solve the problems of deteriorating material processing and mechanical properties, unqualified long-term insulation performance, and inability to adjust the color of insulating materials. Good properties and dispersive peeling properties, promoting synergistic flame retardant effect, and the effect of environmental stress cracking resistance

Active Publication Date: 2016-01-06
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example, the Chinese patent ZL200610038234.0 halogen-free flame-retardant polypropylene high-speed wear-resistant insulating material for automobile primary wire uses a three-component intumescent flame retardant of the phosphorus nitrogen system. The long-term insulation performance is unqualified; Chinese patent CN102295804A is a kind of thermoplastic halogen-free flame-retardant material for automobile wires and its preparation and application. The color cannot be adjusted; Chinese patent CN104530547A is a thermoplastic low-smoke, halogen-free and highly flame-retardant material for automobile wires and its preparation method uses ethylene-vinyl acetate base material, resulting in low working temperature and adding a large amount of inorganic hydroxide Flame retardant, which deteriorates the processing and mechanical properties of the material; Chinese patent CN103172923A, a high-temperature-resistant thermoplastic flame-retardant material for automobile wires and its preparation method is an improvement of the preparation process of thermosetting materials

Method used

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  • Halogen-free flame-retardant heat-resistant weather-resistant polypropylene nano composite insulating material for automobile wire and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] (1) Preparation of polypropylene nanocomposite: 100 parts of base resin polypropylene, 10 parts of compatibilizing resin, 4.0 parts of nano-inorganic compound, 0.5 part of composite antioxidant, 0.4 part of metal deactivator, 1.0 part of ultraviolet absorber, 1.0 part of the compound lubricant A was put into a high-speed mixer, stirred for 3 minutes at room temperature at a rotation speed of 430-475 rpm, and discharged, and then extruded and pelletized by a twin-screw extruder with reverse thread section. The length-to-diameter ratio of the twin-screw extruder is L / D=44, and the extrusion temperature is 110-140℃ in the feeding section, 150-190℃ in the compression section, and 180-175℃ in the homogenization section. Among them: the base resin is a propylene-ethylene block copolymer with an ethylene molar content of 10%, and MFR=2.2g / (10min, 2.16kg); the compatibilizing resin is a graft of polypropylene maleic anhydride monomer, grafted The branch monomer content is 1.0wt%...

Embodiment 2

[0044] This embodiment provides a halogen-free flame-retardant, heat-resistant and weather-resistant polypropylene nano-composite insulating material for automotive wires. The weight composition is as follows: 45 parts of polypropylene nano-composite and 55 parts of halogen-free flame-retardant masterbatch. Among them, the composition weight ratio of the polypropylene nanocomposite is: 100 parts of base resin polypropylene, 12 parts of compatibilizing resin, 6.0 parts of nano-inorganic compounds, 0.6 parts of composite antioxidant, 0.6 parts of metal deactivator, and 1.5 parts of ultraviolet absorber. Parts, 1.5 parts of composite lubricant A; base resin is propylene-ethylene block copolymer with 10% ethylene mole content, MFR=2.2g / (10min, 2.16kg); compatibilizing resin is polypropylene Malay Acid anhydride monomer graft, the graft monomer content is 1.2wt%; the nano-inorganic compound is an organically modified montmorillonite containing modifier dihydrogenated tallow dimethyl ...

Embodiment 3

[0047] This embodiment provides a halogen-free flame-retardant, heat-resistant and weather-resistant polypropylene nano-composite insulating material for automotive wires. The weight composition is as follows: 50 parts of polypropylene nano-composite and 50 parts of halogen-free flame-retardant masterbatch. The composition weight ratio of polypropylene nanocomposite is: 100 parts of base resin polypropylene, 15 parts of compatibilizing resin, 8.0 parts of nano-inorganic compound, 1.0 part of composite antioxidant, 0.8 part of metal deactivator, and 2.0 part of ultraviolet absorber. Parts, composite lubricant A2.0 parts; base resin is propylene-ethylene block copolymer with 10% ethylene mole content, MFR=2.2g / (10min, 2.16kg); compatibilizing resin is polypropylene Malay The acid anhydride monomer graft, the graft monomer content is 1.5wt%; the nano-inorganic compound is an organically modified montmorillonite containing the modifier dihydrogenated tallow dimethyl ammonium and sil...

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Abstract

The invention relates to a halogen-free heat-resistant weather-resistant polypropylene nano composite insulating material for an automobile wire and a preparation method thereof. The composite insulating material is prepared from 50-60 parts of polypropylene nano compounds and 50-60 parts of halogen-free flame-retardant master batches. The polypropylene nano compounds are prepared from, by weight, 100 parts of polypropylene, 10-15 parts of polypropylene polar monomer grafts, 4.0-8.0 parts of nano inorganic compounds and the like. The halogen-free flame-retardant master batches are prepared from, by weight, 100 parts of organic hydroxide, 20-30 parts of carrier resin and the like. By the adoption of the binary technology, the polypropylene nano compounds and the halogen-free flame-retardant master batches high in flame-retardant agent content are prepared, the polypropylene nano compounds and the halogen-free flame-retardant master batches are mixed, extruded and granulated through a double-screw extruding machine, and the nano composite insulating material is obtained. The material is low in cost and environmentally friendly, integrates excellent physical and mechanical performance and electric performance and good extruding processability, is suitable for insulating processing of the automobile original wire, and can be used for insulating wrapping of communication cables, logging cables and oil-submerged pump cables.

Description

Technical field [0001] The invention relates to a halogen-free flame-retardant, heat-resistant and weather-resistant polypropylene nano composite insulating material for automobile wires and a preparation process thereof, and belongs to the technical field of halogen-free flame-retardant polypropylene nano composite materials. Background technique [0002] Automobile wires are used in a non-closed environment with high vibration, high temperature and oil pollution. Therefore, their insulating materials are required to be flame-retardant, heat-resistant, weather-resistant and oil-resistant. In the prior art, automobile wires generally use PVC as an insulating material, and most wires that cannot use PVC are generally distributed in a high-temperature environment such as the engine compartment. They generally use thermosetting plastics as the insulating material. The advantage of PVC material is that it is cheap, flame-retardant and easy to process, but it contains harmful substanc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L53/00C08L51/06C08L23/08C08L23/06C08L27/12C08L83/04C08K13/06C08K9/06C08K3/34C08K3/22C08K5/09C08K5/134C08K5/526C08J3/22H01B3/44H01B7/295
Inventor 张建耀钟世云
Owner TONGJI UNIV
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