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A Shell Manufacturing Method for Precision Castings with Narrow Slot Structure

A technology of precision castings and gaps, which is applied in the field of shell making of precision castings with narrow gap structure, can solve the problems of burrs or iron beans, large grinding amount, labor and time consuming, etc., and achieves the effect of avoiding burrs or iron beans and improving strength.

Active Publication Date: 2017-08-25
AECC AVIATION POWER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the production process of precision castings, the quality of the shell directly affects the quality of the castings. The burrs of the castings are eliminated by grinding and shot blasting in the post-processing process, which is labor-intensive and time-consuming, and affects the surface quality and dimensional accuracy of the castings.
Burrs generally occur on the surface of castings, which are continuous or intermittent irregular protrusions, forming burrs and flashes. If burrs appear in grooves, narrow gaps or small inner cavity sizes, it is difficult to polish and cause castings to be scrapped
[0003] For investment castings with small inner holes or inner cavities, when this part is painted according to the normal wax pattern, it will be blocked after two or three layers. The mold shell is thin and the density is poor. After being impacted by the high-temperature molten metal, burrs or iron beans appear on this part of the casting, which causes a large amount of grinding and difficult grinding in the subsequent process. The burrs and iron beans that cannot be removed will cause the casting to be scrapped, seriously affecting its qualification rate

Method used

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Embodiment Construction

[0016] The present invention will be described in further detail below in conjunction with specific embodiments, and the following is an explanation rather than a limitation of the present invention.

[0017] The shell-making method of the precision casting with narrow slit structure according to the present invention comprises the following steps:

[0018] 1) Prepare the surface layer slurry, when the inner hole size of each wax pattern with a narrow slit structure precision casting is less than a preset value, then apply the surface layer slurry to each wax pattern for the preparation of a narrow slit structure precision casting At the inner hole in the inner hole, seal the inner hole in each wax mold with narrow slit structure precision casting, and then combine the preparation of each wax mold with narrow slit structure precision casting to obtain the wax mold module group, wherein, the The surface layer slurry is prepared by mixing silica sol, zircon powder and corundum s...

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Abstract

The invention discloses a shell-making method for precision castings with a narrow slit structure, which comprises the following steps: 1) preparing surface layer slurry, when the inner hole size of each wax mold is smaller than a preset value, coating the surface layer slurry Cover the inner holes of each wax model to seal the inner holes of each wax model, and then combine the wax models to obtain a wax model module; when the size of the inner hole of each wax model is greater than or equal to the preset value, Combine the wax patterns to obtain the wax pattern module to be processed, and then apply the surface layer and the second layer of slurry to the wax pattern pattern to be processed. After the surface layer and the second layer of slurry are coated, then Prepare the reinforcement layer slurry, and then apply the reinforcement slurry to each inner hole in the wax pattern module to be processed, so that the inner holes in the wax pattern module are sealed to obtain the wax mold shell; 2) according to the The mold group completes the shell making of precision castings with narrow gap structures. The invention can effectively seal the inner hole in the wax mold module, and avoid the phenomenon of burrs or iron beans in the casting after the impact of the high-temperature molten metal.

Description

technical field [0001] The invention belongs to the technical field of investment precision casting production, and relates to a method for making shells of precision castings with narrow gap structures. Background technique [0002] In the production process of precision castings, the quality of the shell directly affects the quality of the castings. The burrs of the castings are removed by grinding and shot blasting in the post-processing process, which is labor-intensive and time-consuming, and affects the surface quality and dimensional accuracy of the castings. Burrs generally occur on the surface of castings, which are continuous or intermittent irregular protrusions, forming burrs and flashes. If burrs appear in grooves, narrow gaps or small inner cavity sizes, it is difficult to polish and cause castings to be scrapped. [0003] For investment castings with small inner holes or inner cavities, when this part is painted according to the normal wax pattern, it will be ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/04B22C1/00
Inventor 赵虹张凌峰常涛岐刘晓飞海潮刘丽亚饶峥胡颖涛
Owner AECC AVIATION POWER CO LTD
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