Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of repairing agent for electric shock pit of aluminum suction pipe and repairing method thereof

A technology of electric shock pit and repair agent for aluminum suction tubes, which is applied in the field of electrolytic aluminum, which can solve the problems of difficult process operation, scrapped tube wall of C tube, deformation and damage of aluminum water, etc., so as to reduce the cost of electrolytic aluminum production and single use cost, energy saving effect

Active Publication Date: 2017-03-22
WUHAN UNIV
View PDF11 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the patent "Electrolytic Aluminum Vacuum Packaged Aluminum Suction Tube" (200720089695.0) improved the flange and shape of the aluminum suction tube for the deformation and damage of the aluminum suction tube due to negative pressure and the leakage of aluminum water due to poor sealing
However, through the investigation of relevant enterprises, a large number of statistical data show that the largest consumption of aluminum suction tubes is C tubes, accounting for 59.8% of the total consumption, and the main reason for the scrapping of C tubes is that the tube wall encounters anode short circuit strikes during the aluminum tapping process. wear, causing the pipe wall to rupture and form corrosion pits about 400mm from the end of the straight pipe
However, none of the above patents involves the most important cause of damage affecting the life of the aluminum suction tube, and the process operation is relatively difficult, the production cost is high, and it is extremely difficult to popularize in actual production.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of repairing agent for electric shock pit of aluminum suction pipe and repairing method thereof
  • A kind of repairing agent for electric shock pit of aluminum suction pipe and repairing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Use tools such as aluminum suction pipe cleaners, files and small hammers to clean the inner and outer walls of the aluminum suction pipe C that was scrapped due to electrical breakdown and the electric shock pits. Use compressed air to blow away the dust at the pits. Moisten the corrosion pit with a brush dipped in alcohol for 2-3 times, and then place the annular graphite baffle on the inner wall of the corrosion pit of the aluminum suction tube to seal the pit. After that, the special fixed mold, aluminum suction tube and the charging mold are assembled. The bottom of the charging mold has a small hole connected to the pit of the aluminum suction tube, and the baffle is placed in the bottom of the charging mold. Weigh the mass ratio as iron oxide 49.5%, chromium trioxide 11.4%, calcium sulfate 1.94%, calcium fluoride 2.05%, iron 11.25%, silicon 2%, manganese 0.5%, molybdenum 0.25%, scandium 0.1%, aluminum powder 21.01% 200 mesh repair agent, mix well and set aside. P...

Embodiment 2

[0033] Use tools such as aluminum suction pipe cleaners, files and small hammers to clean the inner and outer walls of the aluminum suction pipe C that was scrapped due to electrical breakdown and the electric shock pits. Use compressed air to blow away the dust at the pits. Moisten the corrosion pit with a brush dipped in alcohol for 2-3 times, and then place the curved graphite baffle on the inner wall of the etch pit of the aluminum suction tube and fix it with a clamp to seal the pit. After that, the special fixed mold, aluminum suction tube and the charging mold are assembled. The bottom of the charging mold has a small hole connected to the pit of the aluminum suction tube, and the baffle is placed in the bottom of the charging mold. Weigh the mass ratio as iron oxide 51.77%, chromium trioxide 10.16%, calcium sulfate 4.06%, calcium fluoride 2.04%, iron 8.02%, silicon 1.16%, manganese 0.25%, molybdenum 0.26%, scandium 0.05%, aluminum powder 22.23% 300 mesh repair agent, mi...

Embodiment 3

[0035] Use tools such as aluminum suction pipe cleaners, files and small hammers to clean the inner and outer walls of the aluminum suction pipe C that was scrapped due to electrical breakdown and the electric shock pits. Use compressed air to blow away the dust at the pits. Moisten the corrosion pit with a brush dipped in alcohol for 2-3 times, and then place the annular graphite baffle on the inner wall of the corrosion pit of the aluminum suction tube to seal the pit. After that, the special fixed mold, aluminum suction tube and the charging mold are assembled. The bottom of the charging mold has a small hole connected to the pit of the aluminum suction tube, and the baffle is placed in the bottom of the charging mold. Weigh the mass ratio as iron oxide 40.38%, chromium trioxide 19.89%, calcium sulfate 2.94%, calcium fluoride 2.51%, iron 11.37%, silicon 1.19%, manganese 0.31%, molybdenum 0.26%, scandium 0.06%, aluminum powder 21.09% 300 mesh repair agent, mix well and set as...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the field of electrolytic aluminum industry, and particularly relates to a healant for repairing electric shock pits in an aluminum absorbing pipe and a repairing method thereof. The healant comprises, by mass, 40% to 60% of ferric oxide, 10% to 15% of chromic oxide, 1% to 5% of calcium sulfate, 2% to 3% of calcium fluoride, 8% to 12% of iron, 1.0% to 2% silicon, 0.25% to 1% manganese, 0.25% to 0.5% molybdenum, 0.05% to 0.1% scandium, and 20% to 25% aluminum powder. The components of alloy matrix formed through repairing corrosion pits are similar to that of the aluminum absorbing pipe, so the alloy matrix can be firmly bonded to the aluminum absorbing pipe through metallurgical bonding.

Description

Technical field [0001] The invention belongs to the electrolytic aluminum industry, and specifically relates to a repair agent for an aluminum suction tube electric shock pit and a repair method thereof. Background technique [0002] The aluminum suction pipe is a necessary equipment in the electrolytic aluminum plant and is connected to the vacuum ladle, see figure 1 . It is generally composed of an elbow pipe (A pipe) connected to the package body at the top, a horseshoe-shaped straight pipe (C pipe) inserted into the aluminum liquid when the aluminum is sucked, and a straight pipe with flanges at both ends (B pipe) ) Three-stage composition. When working, the A tube of the aluminum suction tube is inserted into the aluminum liquid in the electrolytic aluminum tank. Using the siphon principle, the aluminum water is sucked into the ladle along the B and C tubes. The use of aluminum suction tube in the process of sucking aluminum water directly restricts the cost and efficiency...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K23/00B23K101/06B23K103/10
CPCB23K23/00B23K2101/06B23K2103/10
Inventor 张国栋李莉张晖张雅芝王麒瑜王帅张建强
Owner WUHAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products