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Healant for electric shock pits in aluminum absorbing pipe and repairing method thereof

A technology of electric shock pit and repair agent for aluminum suction tube, applied in the field of electrolytic aluminum, can solve the problems of difficult process operation, scrapped tube wall of C tube, deformation and damage to aluminum water, etc., so as to reduce the cost of electrolytic aluminum production and reduce the single use cost, energy saving effect

Active Publication Date: 2015-10-07
WUHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the patent "Electrolytic Aluminum Vacuum Packaged Aluminum Suction Tube" (200720089695.0) improved the flange and shape of the aluminum suction tube for the deformation and damage of the aluminum suction tube due to negative pressure and the leakage of aluminum water due to poor sealing
However, through the investigation of relevant enterprises, a large number of statistical data show that the largest consumption of aluminum suction tubes is C tubes, accounting for 59.8% of the total consumption, and the main reason for the scrapping of C tubes is that the tube wall encounters anode short circuit strikes during the aluminum tapping process. wear, causing the pipe wall to rupture and form corrosion pits about 400mm from the end of the straight pipe
However, none of the above patents involves the most important cause of damage affecting the life of the aluminum suction tube, and the process operation is relatively difficult, the production cost is high, and it is extremely difficult to popularize in actual production.

Method used

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  • Healant for electric shock pits in aluminum absorbing pipe and repairing method thereof
  • Healant for electric shock pits in aluminum absorbing pipe and repairing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Clean the inner wall, outer wall and electric shock pit of the aluminum suction pipe C that is scrapped due to electric shock breakdown with tools such as aluminum suction pipe cleaning machine, file and small hammer, and clean the dust at the corrosion pit with compressed air. Brush and dip in alcohol to wet the pit for 2-3 times, and then place the annular graphite baffle on the inner wall of the pit of the aluminum suction tube to seal the pit. Afterwards, assemble the special fixed mould, the aluminum suction tube and the charging mold. There is a small hole at the bottom of the charging mold that communicates with the corrosion pit of the aluminum suction tube, and put the baffle into the bottom of the charging mold. Weighing mass ratio is iron oxide 49.5%, dichromium oxide 11.4%, calcium sulfate 1.94%, calcium fluoride 2.05%, iron 11.25%, silicon 2%, manganese 0.5%, molybdenum 0.25%, scandium 0.1%, aluminum powder 21.01% 200 mesh repair agent, mix well and set asi...

Embodiment 2

[0033]Clean the inner wall, outer wall and electric shock pit of the aluminum suction pipe C that is scrapped due to electric shock breakdown with tools such as aluminum suction pipe cleaning machine, file and small hammer, and clean the dust at the corrosion pit with compressed air. Brush and dip in alcohol to wet the pit for 2-3 times, then place the arc-shaped graphite baffle on the inner wall of the pit of the aluminum suction tube and fix it with a clamp to seal the pit. Afterwards, assemble the special fixed mould, the aluminum suction tube and the charging mold. There is a small hole at the bottom of the charging mold that communicates with the corrosion pit of the aluminum suction tube, and put the baffle into the bottom of the charging mold. Weighing mass ratio is iron oxide 51.77%, dichromium oxide 10.16%, calcium sulfate 4.06%, calcium fluoride 2.04%, iron 8.02%, silicon 1.16%, manganese 0.25%, molybdenum 0.26%, scandium 0.05%, aluminum powder 22.23% 300 mesh repair...

Embodiment 3

[0035] Clean the inner wall, outer wall and electric shock pit of the aluminum suction pipe C that is scrapped due to electric shock breakdown with tools such as aluminum suction pipe cleaning machine, file and small hammer, and clean the dust at the corrosion pit with compressed air. Brush and dip in alcohol to moisten the pit for 2-3 times, then place the annular graphite baffle on the inner wall of the pit of the aluminum suction tube to seal the pit. Afterwards, assemble the special fixed mould, the aluminum suction tube and the charging mold. There is a small hole at the bottom of the charging mold that communicates with the corrosion pit of the aluminum suction tube, and put the baffle into the bottom of the charging mold. Weighing mass ratio is iron oxide 40.38%, dichromium oxide 19.89%, calcium sulfate 2.94%, calcium fluoride 2.51%, iron 11.37%, silicon 1.19%, manganese 0.31%, molybdenum 0.26%, scandium 0.06%, aluminum powder 21.09% 300 mesh repair agent, mix well and ...

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PUM

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Abstract

The invention belongs to the field of electrolytic aluminum industry, and particularly relates to a healant for repairing electric shock pits in an aluminum absorbing pipe and a repairing method thereof. The healant comprises, by mass, 40% to 60% of ferric oxide, 10% to 15% of chromic oxide, 1% to 5% of calcium sulfate, 2% to 3% of calcium fluoride, 8% to 12% of iron, 1.0% to 2% silicon, 0.25% to 1% manganese, 0.25% to 0.5% molybdenum, 0.05% to 0.1% scandium, and 20% to 25% aluminum powder. The components of alloy matrix formed through repairing corrosion pits are similar to that of the aluminum absorbing pipe, so the alloy matrix can be firmly bonded to the aluminum absorbing pipe through metallurgical bonding.

Description

technical field [0001] The invention belongs to the electrolytic aluminum industry, and in particular relates to a repairing agent for an electric shock pit of an aluminum suction tube and a repairing method thereof. Background technique [0002] The aluminum suction tube is the equipment that must be used in the electrolytic aluminum factory. It is connected with the vacuum ladle. See figure 1 . It generally consists of an elbow (A tube) at the top connected to the package body, a horseshoe-shaped straight tube (C tube) inserted into the aluminum liquid when absorbing aluminum, and a straight tube (B tube) with flanges at both ends. ) consists of three sections. When working, the tube A of the aluminum suction tube is inserted into the aluminum liquid in the electrolytic aluminum tank, and the aluminum water is sucked into the ladle along the B tube and the C tube by using the siphon principle. The use of the aluminum suction pipe in the process of pumping aluminum water...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K23/00B23K101/06B23K103/10
CPCB23K23/00B23K2101/06B23K2103/10
Inventor 张国栋李莉张晖张雅芝王麒瑜王帅张建强
Owner WUHAN UNIV
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