Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Novel steel pipe rust remover and preparation method thereof

A rust remover and a technology for steel pipes, which are applied in the field of new steel pipe rust remover and the preparation of the steel pipe rust remover, can solve the problems of over-corrosion, slow rust removal, waste of acid solution, etc., and reduce production costs and acid mist. The effect of reducing, reducing the waste of acid

Active Publication Date: 2015-04-22
HUNAN JINHUA SCI & TECH GRP
View PDF2 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high labor intensity, low efficiency and serious dust pollution of the mechanical method, except for a few cases, the general steel pipe manufacturers use chemical methods for rust removal.
[0003] The simplest method for chemical rust removal of steel pipes is to use hydrochloric acid or sulfuric acid to treat the rust on the surface of steel pipes. In terms of rust removal effect, hydrochloric acid is higher than sulfuric acid, but it has one of the most fatal shortcomings: in the production process, hydrochloric acid It is volatile and produces a large amount of acid mist, which not only deteriorates the operating environment, but also causes certain corrosion to the surrounding steel structures and related equipment
Whether it is hydrochloric acid rust removal or sulfuric acid rust removal, there are the following two problems: First, in the early stage of use of the rust remover, due to the high acid concentration and low ferrous ions, the rust removal speed is fast. Well, it is easy to cause over-corrosion of steel pipes; second, in the later stage of use of the above-mentioned acid solution rust remover, with the decrease of acid concentration and the increase of ferrous concentration, the rust removal speed will become very slow. The acid is strong and the effect is not great. Under this situation, if you want to completely remove the rust, you have to completely replace the acid solution in the acid tank. The over-corrosion problem often occurs in the process, and the production cost of the enterprise is relatively high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0014] As an embodiment of the present invention, a new type of rust remover for steel pipes, the weight ratio of its components is: hydrochloric acid 18-23%, oxalic acid 8%-13%, corrosion inhibitor 1.8%-2.3%, EDTA 1.8% ~2.3%, citric acid 1.8~2.3%, penetrant JFC 0.25~0.35%, and the balance is water. The corrosion inhibitor consists of urotropine, rosin imidazoline ammonium salt and industrial alcohol according to the ratio of 3:0.8:5 The weight ratio is compounded.

[0015] As a preferred embodiment, the weight percentage distribution ratio of the components of the new steel pipe rust remover is: 20% hydrochloric acid, 10% oxalic acid, 2% corrosion inhibitor, 2% EDTA, 2% citric acid, penetrating agent JFC 0.3%, and the balance is water. The corrosion inhibitor is compounded by urotropine, rosin imidazolinium ammonium salt and industrial alcohol according to the weight ratio of 3:0.8:5.

[0016] As another aspect of the present invention, the method for preparing above-mention...

Embodiment 1

[0024] Under normal pressure, according to 18% hydrochloric acid, 8% oxalic acid, and 1.8% corrosion inhibitor (the corrosion inhibitor is composed of urotropine, rosin imidazolinium ammonium salt and industrial alcohol in a weight ratio of 3:0.8:5) ), EDTA 2.3%, citric acid 2.3%, penetrant JFC 0.35%, and the balance is the weight ratio of water. Prepare each component and put it in the corresponding container, and then take a part from the container filled with water Add water into the reaction kettle, and then add oxalic acid, citric acid, and EDTA to the reaction kettle according to the weight ratio mentioned above while stirring; then heat the solution obtained after completing the above steps to 50~60°C to make the oxalic acid , citric acid and EDTA are fully dissolved, and stop heating after the above-mentioned components are completely dissolved; then add corrosion inhibitor and penetrant JFC into the reaction kettle in sequence according to the weight ratio mentioned ab...

Embodiment 2

[0029] Embodiment 2 is compared with embodiment 1, only the weight proportion of each component changes to some extent, and other content is exactly the same as embodiment 1, does not go into details here, the weight proportion of each component among the present embodiment 2 is : 23% hydrochloric acid, 13% oxalic acid, 2.3% corrosion inhibitor (corrosion inhibitor is compounded by urotropine, rosin imidazolinium ammonium salt and industrial alcohol according to the weight ratio of 3:0.8:5), EDTA 1.8% , 1.8% citric acid, 0.25% penetrant JFC, and the balance is water.

[0030] The novel steel pipe derusting agent that this embodiment 2 provides has carried out the test of derusting production in a domestic large-scale seamless steel pipe production enterprise since the beginning of 2014, and the test time ends at the end of October, 2014, and draws the following conclusions: use the present embodiment 2 to provide When the new type of rust remover for steel pipes is mixed with ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a novel steel pipe rust remover and a preparation method thereof, and relates to the technical field of metal surface conditioning agents. The rust remover comprises 18-23wt% of hydrochloric acid, 8-13wt% of oxalic acid, 1.8-2.3wt% of a corrosion inhibitor, 1.8-2.3wt% of EDTA, 1.8-2.3wt% of citric acid, 0.25-0.35wt% of an osmotic agent JFC, and the balance of water. The corrosion inhibitor is prepared by compounding urotropine, rosinyl imidazoline ammonium salt and industrial alcohol according to a weight ratio of 3:0.8:5. The novel steel pipe rust remover provided by the invention generates obviously less acid mist than simple acid solutions for rust removal in the prior art in the use process, and the replacement frequency of the rust remover is only 1 / 3 of that of the acid solutions under a same use frequency, so the acid waste is greatly reduced; and almost no steel pipe over-etching conditions appear in the production process, so the production cost of steel pipe enterprises is greatly reduced.

Description

technical field [0001] The invention relates to a metal surface treatment agent and a preparation method thereof, in particular to a novel steel pipe rust remover and a preparation method of the steel pipe rust remover. Background technique [0002] Before phosphating and cold drawing, steel pipes are usually derusted. At present, there are two types of rust removal methods in the industry: mechanical methods and chemical methods. Due to the high labor intensity, low efficiency and serious dust pollution of the mechanical method, except for a few cases, the general steel pipe manufacturers use chemical methods for rust removal. [0003] The simplest method for chemical rust removal of steel pipes is to use hydrochloric acid or sulfuric acid to treat the rust on the surface of steel pipes. In terms of rust removal effect, hydrochloric acid is higher than sulfuric acid, but it has one of the most fatal shortcomings: in the production process, hydrochloric acid It is volatile...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23G1/04
CPCC23G1/06C23G1/088
Inventor 许峻豪
Owner HUNAN JINHUA SCI & TECH GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products